Operation CHARM: Car repair manuals for everyone.

Brake Pedal, With Automatic Transmission






Brake Pedal, with Automatic Transmission

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1331)

Spring compressor (V.A.S 5122)

Release tool for brake lamp sensor (T40168).

Release tool (T40136)

Torque wrench (V.A.G 1410)

Removing

- Remove the driver side instrument panel cover - 1 to 3 -.






- Disconnect the electrical connector to the footwell vent - C -.






- Remove the footwell vents - A-B -.

- Remove the brake lamp sensor => [ Brake Lamp Sensor ] Service and Repair.

- Separate the brake pedal from brake booster => [ Brake Pedal and Brake Booster, Disconnecting and Connecting ] Brake Pedal and Brake Booster, Disconnecting and Connecting.

If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp sensor if the brake pedal is released too quickly.

- Remove bolt - 11 -.






- Remove the retainer - 5 - and remove the pins - 4 - to the left.

Installing






If possible, leave the brake pedal stop - 17 - installed; it could break the mount for the brake lamp sensor - 10 - if the brake pedal is released too quickly.

- Slide the left retainer - 12 - onto the pins.

- Slide the pins from left to right through the axle in the brake pedal.

- Secure the pins with the right retainer - 5 -.

The pins must be secured with the securing clips - 5 and 12 - on both sides.






- Install and tighten the bolt - 11 -.

Clip the brake pedal to the brake booster.

- Hold the push rod ball head in front of the mount and push the brake pedal toward the brake booster, so that the ball head clicks into place.

- Install the brake lamp sensor => [ Brake Lamp Sensor ] Service and Repair.

- Install the footwell vents - A-B -.






- Tighten the footwell vent screw - A -.

- Connect the electrical connector to the footwell vent - C -.

- Install the driver side instrument panel cover - 1 to 3 -.