Coolant Shut-Off Valve (N82)
Coolant Shut-Off Valve (N82)
Special tools, testers and auxiliary items required
• Hose Clamps Up To Diameter 25 mm (3094)
• Hose Clip Pliers (VAS 6340) (or Spring Type Clip Pliers (VAS 5024/) )
Removing
- Switch off the ignition.
- Remove the plenum chamber cover and fresh air intake, refer to => [ Fresh Air Intake ] Service and Repair and
- Label the arrangement of coolant hoses - C - and - D - at the coolant shut-off valve - A -.
• This figure shows the arrangement of the Coolant recirculation pump and the coolant shut-off valve in a vehicle with an 8-cylinder FSI engine. Depending on the vehicle equipment, the arrangement of the Coolant recirculation pump (V50) and coolant shut-off valve (or Heater coolant shut-off valve (N279) ) may deviate.
• Pay attention to the correct arrangement of coolant hoses - C - and - D - at the coolant shut-off valve - A -
• If the coolant hoses are interchanged, there may be no heating in the passenger compartment.
- Release the pressure in the coolant circuit by opening the cap on the coolant expansion tank.
- Cover the area under the coolant shut-off valve - A - with an absorbent rag or absorbent paper.
- Disconnect coolant hoses - C - and - D - in the area of the coolant shut-off valve - A - (for example with (3094) ).
- Loosen the hose clamps and remove the coolant hoses from coolant shut-off valve - A -.
- Disconnect connector - B -.
- Remove securing bolts - F - from the coolant shut-off valve - A -.
- Coolant shut-off valve. Remove - A -.
Installing
Installation is carried out in the reverse order while observing the following.
- Install coolant hoses - C - and - D - in a flush-mounted manner.
• The coolant flow direction is labeled on the coolant shut-off valve.
• Pay attention to the correct arrangement of coolant hoses - C - and - D - at the coolant shut-off valve - A -
• Interchanged or crushed coolant hoses can result in failure of the passenger compartment heater due to the incorrect coolant flow direction or insufficient coolant flow quantity.
- Bleed the coolant circuit while observing the relevant instructions, refer to => [ Coolant Circuit, Bleeding ] Coolant Circuit, Bleeding.
- If necessary, check the activation and function of the coolant shut-off valve using Vehicle Diagnostic Tester in the "Guided Fault Finding" function.
- Install the remaining removed components.