Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENTTOOLS REQUIRED
J 44402 Fuel Tank Sending Unit Wrench
REMOVAL PROCEDURE
1. Remove the fuel tank.
2. Remove fuel lines from fuel sender assembly.
3. Remove the fuel sender assembly retaining ring using the J 44402.
4. Remove the fuel sender assembly and the seal. Discard the seal.
5. Clean the fuel sender sealing surfaces.
INSTALLATION PROCEDURE
1. Install the new seal on the fuel tank.
IMPORTANT: The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender assembly, assure that the fuel pump strainer does not block full travel of the float arm.
2. Install the fuel sender assembly into the fuel tank.
3. Install the fuel sender assembly retaining ring using the J 44402.
4. Install fuel lines to sender assembly.
5. Install the fuel tank.