Intake Air Duct: Service and Repair

Intake Air Valve Replacement

Removal Procedure





1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (Service and Repair) .
2. Remove the charge air cooler outlet pipe. Refer to Charge Air Cooler Outlet Pipe Replacement (Charge Air Cooler Outlet Pipe Replacement) .
3. Disconnect the engine wiring harness electrical connector (2) from the intake air valve.




4. Remove the upper intake manifold brace bolts and brace.




5. Remove the intake air valve bolts (1), nuts (2) and valve.



Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution) .
1. Position the intake air valve to the intake pipe and install the intake air valve bolts (1) and nuts (2).

Tighten the bolts to 20 Nm (15 lb ft).





2. Install the upper intake manifold brace and bolts.

Tighten the bolts to 24 Nm (18 lb ft).





3. Connect the engine wiring harness electrical connector (2) to the intake air valve.
4. Install the charge air cooler outlet pipe. Refer to Charge Air Cooler Outlet Pipe Replacement (Charge Air Cooler Outlet Pipe Replacement) .
5. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (Service and Repair) .