Operation CHARM: Car repair manuals for everyone.

Pinpoint Test I: The Air Conditioning (A/C) Is Always On - A/C Compressor Does Not Cycle




Climate Control System

Pinpoint Tests

Pinpoint Test I: The Air Conditioning (A/C) is Always On - A/C Compressor Does Not Cycle

Refer to Wiring Diagrams Set 54, Climate Control System for schematic and connector information. Diagrams By Number

Normal Operation

Under normal operation, when A/C is requested a message is sent over the Medium Speed Controller Area Network (MS-CAN) bus to the instrument cluster, then from the instrument cluster through the High Speed Controller Area Network (HS-CAN) bus to the PCM. Battery voltage for the A/C clutch relay contacts is provided through circuit SBB13 (GY/RD). When the PCM receives the request, the A/C pressure transducer does not indicate excessive pressure and the evaporator temperature sensor does not indicate a low evaporator temperature, it energizes the relay sending battery voltage to the A/C clutch through circuit CH401 (VT/WH). Ground is supplied for the A/C clutch through circuit GD120 (BK/GN).

This pinpoint test is intended to diagnose the following:
- Wiring, terminals or connectors
- PCM
- HVAC module
- A/C evaporator discharge temperature sensor
- A/C pressure transducer
- A/C control relay
- A/C clutch air gap



PINPOINT TEST I: THE AIR CONDITIONING (A/C) IS ALWAYS ON - A/C COMPRESSOR DOES NOT CYCLE

NOTE: When disconnecting and reconnecting the pressure transducer electrical connector, make sure that the connector-locking device is in place and that the locking device and connector are correctly and fully seated.

-------------------------------------------------
I1 CHECK THE A/C PRESSURE SENSOR (ACP_PRESS) PCM PID


- Ignition ON.
- Enter the following diagnostic mode on the scan tool: ACP_PRESS PCM PID.
- With the manifold gauge set connected, compare the pressure readings of the manifold gauge set and the ACP_PRESS PCM PID.
- Are the pressure values of the manifold gauge set and the ACP_PRESS PCM PID similar?

Yes
GO to I2.

No
INSTALL a new A/C pressure transducer. TEST the system for normal operation.

-------------------------------------------------
I2 CHECK THE A/C EVAPORATOR TEMPERATURE (EVAP_TEMP) HVAC PID


- Allow the vehicle exterior and interior to stabilize to an ambient temperature above 16°C (60°F).
- Enter the following diagnostic mode on the scan tool: EVAP_TEMP HVAC PID.
- Does the EVAP_TEMP HVAC PID read similar to the ambient temperature?

Yes
GO to I3.

No
INSTALL a new A/C evaporator discharge temperature sensor. TEST the system for normal operation.

-------------------------------------------------
I3 CHECK AIR CONDITIONING COMPRESSOR COMMANDED STATE (ACC_CMD) PCM PID WITH THE A/C OFF


- Enter the following diagnostic mode on the scan tool: ACC_CMD PCM PID.
- Select OFF on the HVAC module.
- Does the ACC_CMD PCM PID read ON?

Yes
GO to I6.

No
GO to I4.

-------------------------------------------------
I4 CHECK FOR VOLTAGE TO THE A/C COMPRESSOR CLUTCH FIELD COIL


- Ignition OFF.
- Disconnect: A/C Compressor Clutch Field Coil C100.
- Ignition ON.
- With the engine running, measure the voltage between A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side and ground.




- Is any voltage present?

Yes
GO to I5.

No
ADJUST the A/C compressor clutch gap. REFER to Air Conditioning (A/C) Clutch Air Gap Adjustment Adjustments. TEST the system for normal operation.

-------------------------------------------------
I5 CHECK THE A/C CLUTCH RELAY


- Ignition OFF.
- Disconnect: A/C Clutch Relay.
- Ignition ON.
- With the engine running, measure the voltage between A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side and ground.




- Is any voltage present?

Yes
REPAIR circuit CH401 (VT/WH) for a short to voltage. TEST the system for normal operation.

No
ADJUST the A/C compressor clutch gap. REFER to Air Conditioning (A/C) Clutch Air Gap Adjustment Adjustments. TEST the system for normal operation.

-------------------------------------------------
I6 CHECK THE PCM CONNECTION


- Clear the DTCs.
- Disconnect all of the PCM connectors.
- Check for:
- corrosion.
- pushed-out connectors.
- incorrectly seated connector.
- Connect and correctly seat all of the PCM connectors.
- Operate the system.
- Does the concern return?

Yes
INSTALL a new PCM. TEST the system for normal operation.

No
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

-------------------------------------------------