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Pinpoint Test I: The Air Conditioning (A/C) is Always On - A/C Compressor Does Not Cycle




Climate Control System

Pinpoint Tests

Pinpoint Test I: The Air Conditioning (A/C) is Always On - A/C Compressor Does Not Cycle

Refer to Wiring Diagram Set 54, Manual Climate Control System for schematic and connector information. Diagrams By Number

Normal Operation

Under normal operation, when A/C is requested, the HVAC module then sends an A/C request message over the Medium Speed Controller Area Network (MS-CAN) bus to the Instrument Cluster (IC), then from the IC through the High Speed Controller Area Network (HS-CAN) bus to the PCM.

Voltage is provided to the A/C clutch relay switch contacts. When the PCM energizes the relay, voltage is supplied to the A/C compressor clutch field coil. The A/C compressor clutch field coil is grounded.

The evaporator discharge air temperature sensor is used for A/C compressor cycling. An accurate evaporator discharge air temperature is critical to prevent evaporator icing. The temperature measurement is used by the PCM to turn off the A/C compressor when the evaporator temperatures are cold enough to freeze the condensation. This prevents ice blockage of airflow over the evaporator core.

This pinpoint test is intended to diagnose the following:
- Wiring, terminals or connectors
- PCM
- HVAC module
- A/C evaporator discharge air temperature sensor
- A/C pressure transducer
- A/C control relay
- A/C clutch air gap


PINPOINT TEST I: THE AIR CONDITIONING (A/C) IS ALWAYS ON - A/C COMPRESSOR DOES NOT CYCLE

NOTE: Before carrying out the following test, diagnose any HVAC, PCM or IC DTCs.

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I1 CHECK THE A/C PRESSURE SENSOR (ACP_PRESS) PCM PID


- Ignition ON.
- Enter the following diagnostic mode on the scan tool: ACP_PRESS PCM PID.
- With the manifold gauge set connected, compare the pressure readings of the manifold gauge set and the ACP_PRESS PCM PID.
- Are the pressure values of the manifold gauge set and the ACP_PRESS PCM PID similar?

Yes
GO to I2.

No
INSTALL a new A/C pressure transduce. TEST the system for normal operation.

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I2 CHECK THE A/C EVAPORATOR TEMPERATURE (EVAP_TEMP) HVAC PID


- Allow the vehicle exterior and interior to stabilize to an ambient temperature above 16°C (60°F).
- Enter the following diagnostic mode on the scan tool: EVAP_TEMP HVAC PID.
- Does the EVAP_TEMP HVAC PID read similar to the ambient temperature?

Yes
GO to I3.

No
INSTALL a new evaporator discharge air temperature sensor. REFER to Climate Control Service and Repair. TEST the system for normal operation.

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I3 CHECK AIR CONDITIONING COMPRESSOR COMMANDED STATE (ACC_CMD) PCM PID WITH THE A/C OFF


- Enter the following diagnostic mode on the scan tool: ACC_CMD PCM PID.
- Select OFF on the HVAC module.
- Does the ACC_CMD PCM PID read ON?

Yes
GO to I6.

No
GO to I4.

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I4 CHECK FOR VOLTAGE TO THE A/C COMPRESSOR CLUTCH FIELD COIL


- Ignition OFF.
- Disconnect: A/C Compressor Clutch Field Coil C100.
- Ignition ON.
- With the engine running, measure the voltage between A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side and ground.




- Is any voltage present?

Yes
GO to I5.

No
ADJUST the A/C compressor clutch gap. REFER to Air Conditioning (A/C) Clutch Air Gap Adjustment Adjustments. TEST the system for normal operation.

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I5 CHECK THE A/C CLUTCH RELAY


- Ignition OFF.
- Disconnect: A/C Clutch Relay.
- Ignition ON.
- With the engine running, measure the voltage between A/C compressor clutch field coil C100-1, circuit CH401 (VT/WH), harness side and ground.




- Is any voltage present?

Yes
REPAIR circuit CH401 (VT/WH) for a short to voltage. TEST the system for normal operation.

No
ADJUST the A/C compressor clutch gap. REFER to Air Conditioning (A/C) Clutch Air Gap Adjustment Adjustments. TEST the system for normal operation.

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I6 CHECK THE PCM CONNECTION


- Clear the DTCs.
- Disconnect all of the PCM connectors.
- Check for:

- corrosion.
- pushed-out connectors.
- incorrectly seated connector.
- Connect and correctly seat all of the PCM connectors.
- Operate the system.
- Does the concern return?

Yes
INSTALL a new PCM. TEST the system for normal operation.

No
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

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