Engine Installation
Engine Installation
Special Tools Required
- Universal lifting eyelet 07AAK-SNAA120
- 1.8 support eyelet 07AAK-SNAA400
- 1.8 support bolt 07AAK-SNAA500
- Engine support hanger, A and Reds AAR-T1256*
- 2006 Civic engine hanger VSB02C000025*
- Front subframe adapter VSB02C000016*
*: These special tools are available through Honda Tool and Equipment Program.
1. Install the engine mount brackets and the accessory brackets, then tighten their bolts to the specified torque.
2. Raise the vehicle on the lift, then position the engine/transmission under the vehicle. Lower the vehicle, and install the universal lifting eyelet (07AAK-SNAA120). Attach a chain hoist to the universal eyelet and the transmission hook, then lift the engine into position in the vehicle.
NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
3. Install the 1.8 support eyelet (07AAK-SNAA400) behind the breather pipe (A) and down to the thread hole (B) on the cylinder head.
4. Attach the 1.8 support eyelet (A) to the cylinder head with the 1.8 support bolt (07AAK-SNAA500). Tighten the bolt by hand.
5. Install the front leg assembly (A), the hook (B), and the wing nut (C) to an A and Reds engine support hanger (AAR-T1256) onto the 2006 civic engine hanger (VSB02C000025). Carefully position the engine hanger on the vehicle, and attach the hook to the slotted hole in the support eyelet (D). Tighten the wing nut by hand to lift and support the engine/transmission.
NOTE: Be careful when working around the windshield.
6. Loosen the upper torque rod mounting bolt (A).
7. Tighten the new side engine mount bracket mounting bolt and nut.
8. Tighten the new transmission mounting bolt and nuts (A).
9. Install the ground cable (B).
10. Remove the chain hoist, then raise the vehicle on the lift.
M/T model
A/T model
11. Using the front subframe adapter (VSB02C000016) and a jack, raise the front subframe up to the body.
12. Loosely install the new front subframe mounting bolts.
13. Align all reference marks (A) on the front subframe (B) with the edge of the body (C), then tighten the bolts on the front subframe to the specified torque.
14. Remove the jack and the front subframe adapter.
15. Tighten the new mid-stiffener mounting bolts on both sides.
16. Install the lower torque rod, then tighten the new lower torque rod mounting bolts in the numbered sequence shown.
17. Lower the vehicle on the lift, and remove the engine hanger, the 1.8 support eyelet, and the 1.8 support bolt.
M/T model
A/T model
18. Tighten the upper torque rod mounting bolt.
19. Remove the universal lifting eyelet (A) and the bolt (B), then install the ground cable (C).
20. Raise the vehicle on the lift.
21. HPS model: Install the steering gearbox stiffener (A), then tighten the steering gearbox mounting bolt and the stiffener bolt.
22. HPS model: Position the "FR" mark to the front of the vehicle, then install the steering gearbox bracket (B).
23. HPS model: Install the steering gearbox stiffener (A), then tighten the steering gearbox mounting bolt and the stiffener bolt.
24. HPS model: Install the power steering (P/S) line on the clamp (A), then install the P/S line brackets (B) on the front subframe.
25. HPS model: Install the P/S pump.
26. EPS model: Install the gearbox stiffener (A), the steering gearbox mounting bolt (B), and the stiffener mounting bolt (C), then tighten the bolts loosely. Secure the harness clamp bracket (D) with the bolt.
27. EPS model: Install the stiffener (A), the steering gearbox mounting bolt (B), and the stiffener mounting bolt (C), then tighten the bolts loosely.
28. EPS model: Install the steering gearbox bracket mounting bolts.
29. EPS model: Tighten the steering gearbox mounting bolts and the stiffener mounting bolts to the specified torque.
30. EPS model: Secure the harness clamp bracket with the bolt.
31. A/T model: Install the shift cable. Automatic Transmission Installation
32. Install a new set ring on the end of each driveshaft, then install the driveshafts. Driveshaft Installation Make sure each ring "clicks" into place in the differential and the intermediate shaft.
33. Connect the lower arms to the knuckles. Front Lower Arm Removal/Installation
34. Connect the stabilizer links. Front Stabilizer Link Removal/Installation
35. Install exhaust pipe A. Use new gaskets (B) and new self-locking nuts (C).
36. Install the splash shield.
37. Lower the vehicle on the lift.
38. Connect the heater hoses.
39. Install the A/C compressor (A).
40. Connect the A/C compressor clutch connector (B), then install the harness clamp (C).
41. Install the drive belt. Removal and Replacement
42. Install the radiator. Service and Repair
43. M/T model: Install the clutch slave cylinder and the clutch line bracket mounting bolt. Manual Transmission Installation
44. M/T model: Install the shift cable. Manual Transmission Installation
45. Install the harness holder (A) and harness clamp (B).
46. Connect the engine control module (ECM)/ powertrain control module (PCM) connectors (A) and the engine wire harness connectors (B).
47. Install the harness clamps (C).
48. Install the ECM/PCM (A), then install the ECM/PCM cover (B).
49. Connect the battery cables (A) to the under-hood fuse/relay box.
50. Install the harness clamps (B).
51. Connect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum hose (B), and install the power steering (P/S) hose clamp (C).
52. Connect the fuel feed hose (A), Fuel Line/Quick-Connect Fitting Installation then install the quick-connect fitting cover (B).
53. Install the injector cover.
54. Install the under-cowl panel and the cowl cover. Service and Repair
55. Install the air cleaner mounting bracket (A) on the cylinder head.
56. Install the intake air duct. Service and Repair
57. Install the air cleaner assembly. Service and Repair
58. Install the front wheels.
59. Do the battery installation procedure. Removal and Replacement
60. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
61. Refill the engine with the recommended engine oil. Testing and Inspection
62. Refill the transmission with fluid:
- Manual transmission MTF Inspection and Replacement
- Automatic transmission ATF Replacement
63. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
64. M/T model: Check that the transmission shifts into gears smoothly.
65. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair
66. Do the ECM/PCM reset procedure. Initial Inspection and Diagnostic Overview
67. Do the ECM/PCM idle learn procedure. ECM/PCM Idle Learn Procedure (A/T)
68. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure. Initial Inspection and Diagnostic Overview
69. Inspect the idle speed. Testing and Inspection
70. Inspect the ignition timing. Testing and Inspection
71. Check the wheel alignment. Service and Repair