Windshield: Service and Repair

Windshield Replacement

NOTE:

- Familiarize yourself with the glass replacement process. Service and Repair

- When replacing a broken windshield, a commercially available windshield cutter can be efficiently used for cutting the adhesive. For details, follow the instructions of the tool manufacturer.

Parts Removal

First remove these items:

- Rearview mirror Rearview Mirror Replacement

- Front roof rail trim Interior Trim Removal/Installation - Front Roof Area

- Windshield wiper arms Service and Repair

- Cowl cover Service and Repair

Cutting Positions

Slip piano wire through the adhesive at each position as shown, and pull it back as indicated by the arrows.






Rubber Dams and Fastener Installation, and Primer Application

- Be sure the rubber dams and fasteners line up with the alignment marks.

- Attach the rubber dams and fasteners with adhesive tape.

- To attach the molding, apply primer to the areas between the alignment marks of the windshield.










Molding Installation

- Be sure the alignment marks on the molding line up with the alignment marks on the windshield.

- Attach the molding with adhesive tape.

- Attach the molding seals to the molding.










Fastener (body side) Installation/Body Primer Application

NOTE: Apply body primer to exposed painted surfaces only.






Glass Primer and Adhesive Application