Removal and Installation

INSTRUMENT PANEL ASSEMBLY


Removal and Installation


WORK STEP
When removing instrument panel assembly, combination meter, AV C/U (audio unit), instrument finisher A and center console assembly take steps in the order shown by the number below.






REMOVAL
1. Remove selector lever knob. Removal and Installation.





2. Remove console upper finisher.
- Open the console lid.
- Remove console upper finisher (1) fixing pawls with remover tool (A).
- Pull back console upper finisher.

Triangle : Pawl






3. Remove console finisher assembly.
- Remove console finisher assembly (1) fixing clips with remover tool (A).
- Pull up console finisher assembly.
- Disconnect harness connector.

Circle : Clip






4. Remove console switch finisher.
- Remove console switch finisher (1) fixing screws (A).
- Pull up console switch finisher.
- Disconnect harness connectors.





5. Remove console pocket assembly.
- Pull back console pocket assembly (1), and disengage clips.
- Disconnect harness connector.

Circle : Clip






6. Disconnect USB connector harness connector (A).
7. Disconnect auxiliary input jacks harness connector (B).
8. Disconnect console power socket harness connector (C).
9. Disconnect DVD player harness connector (D).





10. Remove center console assembly fixing screws (A).
11. Put front seat to front must position.





12. Remove console rear finisher.
- Pull back the console rear finisher (1) with remover tool (A).
- Disconnect harness connectors.

Square : Metal clip






13. Remove rear ventilator duct (1). .
14. Remove center console fixing screws (A).





15. Remove center console assembly.
Pull back and lift up center console assembly (1).

Circle : Clip

16. Put front seat to rear most position.





17. Remove instrument lower cover LH (VK engine model only).
- Remove instrument lower cover LH (1) fixing clips (A) and plastic nuts (B).
- Pull back instrument lower cover LH.

Circle : Clip

18. Remove instrument lower panel LH.
- Remove hood opener lever fixing bolts.





- Pull back instrument lower panel LH (1).

Circle : Clip
Triangle : Pawl





- Remove skirt clips of steering column lower cover (2).

Circle : Clip

- Release data link connector (pawl) then remove it from instrument lower panel LH.
- Disconnect harness connectors and aspirator duct.
19. Remove front body side welt LH. Removal and Installation.





20. Remove instrument side finisher LH.
Pull back instrument side finisher LH (1).

Circle : Clip

21. Remove front pillar garnish LH. Removal and Installation.





22. Remove speaker grille LH.
- Remove speaker grille LH (1) fixing pawls with remover tool
(A).
- Pull up and back speaker grille LH (1).

Triangle : Pawl

23. Remove front squawker. Without Navigation.
24. Remove steering wheel. Removal and Installation.
25. Remove steering column covers.










- Remove steering column mask (1) and then remove steering column cover fixing screws.





- Remove skirt clips and pawls of cluster lid A (6).

Circle : Clip
Triangle : Pawl

- Pull up steering column upper cover (2), and then remove steering column upper cover.
- Remove steering column side cover RH (3) fixing pawls and then remove steering column side cover
RH. (with PADDLE SHIFTER)
- Pull the steering column side cover LH (4) to the left side. (with PADDLE SHIFTER)
- Disconnect ADP steering switch connector. (with ADP)
- Remove steering column lower cover (5) fixing screws.
- Pull down steering column lower cover and then remove steering column lower cover.
26. Remove combination switch. Removal and Installation.
27. Remove paddle switch LH/RH (with PADDLE SHIFTER). Exploded View.





28. Remove cluster lid A.
- Pull back cluster lid A (1), and disengage pawls.
- Remove cluster lid A.

Triangle : Pawl

29. Remove combination meter. Exploded View.





30. Disconnect harness connector (A).
31. Remove instrument harness (1) fixing clip (B).





32. Disconnect trip A/B reset switch (1) harness connector (A). Exploded View.





33. Remove center speaker grille.
- Disengage center speaker grille (1) fixing clips and pawls with remover tool (A).
- Pull up center speaker grille.

Circle : Clip
Triangle : Pawl
34. Remove center speaker. Navigation (Single Monitor).
35. Remove inside key antenna. Removal and Installation.





36. Remove cluster lid C.
- Remove cluster lid C (1) fixing screws (A).
- Pull down and back cluster lid C.
- Disconnect harness connectors.

Triangle : Pawl






37. Remove cluster lid D.
- Remove cluster lid D (1) fixing screws (A).
- Pull back cluster lid D.
- Disconnect harness connectors.

Triangle : Pawl






38. Remove display unit.
- Remove display unit (1) fixing screws (A).
- Pull toward the arrow direction.
- Disconnect harness connectors.





39. Remove AV control unit. Without Navigation.
- Remove AV control unit (1) fixing screws (A).
- Pull back AV control unit.
- Disconnect harness connectors.
40. Remove push button ignition switch. Intelligent Key System.
41. Remove front defroster grille LH. Front Defroster Grille.
42. Remove front defroster grille RH. Front Defroster Grille.
43. Remove glove box assembly.
- Open the glove box.





- Pull back glove box assembly (1).





- Remove damper pin (1) of left side.

Circle : Clip






44. Remove instrument lower cover RH.
- Pull downward, disengage pawls.
- Pull back instrument lower cover RH (1).
- Disconnect illumination lamp harness connector.

Triangle : Pawl






45. Remove instrument lower panel RH.
- Remove instrument lower panel RH (1) fixing screws (A).
- Pull back instrument lower panel RH.
- Disconnect glove box lamp harness connector.

Triangle : Pawl
Square : Metal clip

46. Disconnect front passenger air bag module connector. Exploded View.
47. Remove front passenger air bag module fixing bolt. Removal and Installation.
48. Remove front body side welt RH. Removal and Installation.





49. Remove instrument side finisher RH.
- Insert a remover tool into lower space.
- Pull the instrument side finisher RH (1) crosswise.

Circle : Clip

50. Remove front pillar garnish RH. Removal and Installation.





51. Remove speaker grille RH.
- Remove speaker grille RH (1) fixing pawls with remover tool
(A).
- Pull up and back speaker grille RH (1).

Triangle : Pawl

52. Remove front squawker RH. Without Navigation.





53. Disconnect antenna connectors (A).
54. Remove harness clips (B).
55. Remove instrument panel assembly mounting bolts (A), screws (B) and clips (C).





56. Remove instrument panel assembly.

CAUTION:
- Cover center console upper surface with a shop cloth to prevent it from being damaged.
- When removing instrument panel assembly, 2 workers are required so as to prevent it from dropping.
57. Remove the following parts after removing instrument panel assembly.
- Front passenger air bag module. Removal and Installation.
- Side ventilator grille LH/RH. Side Ventilator Grille.
- Ventilator duct LH/RH. Ventilator Duct.
- Adaptor duct. Adaptor Duct.
- Defroster nozzle. Defroster Nozzle.
- Side defroster nozzle LH/RH. Side Defroster Nozzle.
- Antenna feeder. Feeder Layout.
- GPS antenna. Navigation (Single Monitor).
- Trip A/B reset switch. Removal and Installation.

INSTALLATION
Install in the reverse order of removal.