Brake Pedal Assy: Testing and Inspection

Inspection and Adjustment
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED

Brake Pedal:

1. Check brake pedal free height from dash floor panel.
2. Adjust height referring to following specifications.

ADJUSTMENT

1. Loosen stop lamp switch and ASCD cancel switch by rotating it counterclockwise by 45°.
2. Loosen lock nut (A) on the input rod, then rotate input rod to set pedal to the specified height, and tighten lock nut (A).

CAUTION: Check that threaded end of input rod stays inside clevis.

Lock nut (A):.........................15.7 - 21.6 Nm (1.6 - 2.2 kg-m, 12 - 15 inch lbs.)

3. With the pedal pulled and held by hand, press stop lamp switch and ASCD cancel switch until its threaded end contacts stopper rubber.
4. With the threaded end of stop lamp switch contacting stopper rubber and ASCD cancel switch, rotate switch clockwise by 45° to secure.

CAUTION: Make sure that clearance (c) between stopper rubber and threaded end of stop lamp switch and ASCD cancel switch is within standard.

5. Check pedal play.

CAUTION: Make sure that stop lamps go off when pedal is released.

6. Start the engine to check brake pedal's depressed height.