Removal and Installation

BRAKE PEDAL


Removal and Installation


COMPONENTS











NOTE:
Clevis pin can be installed from both left and right.

REMOVAL
1. Remove instrument driver lower panel. Instrument Panel.
2. Remove steering column assembly. Service and Repair.
3. Disconnect stop lamp switch and brake switch connector.
4. Remove stop lamp switch and brake switch from brake pedal assembly.
5. Disconnect brake pedal stroke sensor connector.

CAUTION:
Brake pedal stroke sensor is not detachable. Do not detach it.
6. Remove snap pin and clevis pin from clevis of brake booster.
7. Remove brake pedal assembly mounting nuts. Pull brake booster toward engine room to the extent that does not deform brake tube.
8. Remove brake booster clevis from input rod.
9. Remove mounting bolt and then remove brake pedal assembly from vehicle.

INSPECTION AFTER REMOVAL





- Check the items below. If any is found, replace brake pedal assembly.
- Check brake pedal upper rivet for deformation.
- Make sure that joint length "L" of sub-bracket and sliding plate is 5 mm (0.197 in) or more.
- Check brake pedal for bend, damage, and cracks on the welded parts.





- Check clevis pin and plastic stopper for damage and deformation.
If any is found, replace clevis pin.

INSTALLATION
Installation is the reverse order of removal. Tightening torques for brake pedal assembly mounting nuts and bolt are referred to "COMPONENTS". Tightening torque for lock nut is referred to Removal and Installation.
- Adjust brake pedal height after installing brake pedal assembly to vehicle. Inspection and Adjustment.