Inspection

BRAKE PEDAL


Inspection and Adjustment


INSPECTION

Brake Pedal Height





Check the brake pedal height (H1) between the dash lower panel (1) and the brake pedal upper surface.

H1 : Refer to Specifications.


CAUTION:
Perform it with the floor trim removed.

Stop Lamp Switch and Brake Switch





Check the clearance (C) between the stopper rubber (1) and the stop lamp switch and brake switch (2) threaded end.

C : Refer to Specifications.


CAUTION:
The stop lamp must turn off when the brake pedal is released.

NOTE:
Pull the brake pedal pad to make the clearance between the stop lamp switch and brake switch threaded end and the stopper rubber.

Brake Pedal Play





Press the brake pedal. Check the brake pedal play (A) (stroke until fluid pressure occurs).

A : Refer to Specifications.


Depressed Brake Pedal Height





Check the height between the dash lower panel (1) and the top face of the brake pedal (H2) when depressing the brake pedal with a force of 490 N (50 kg, 110 lb) while the engine is running.

H2 : Refer to Specifications.

CAUTION:
Perform it with the floor trim removed.

ADJUSTMENT

Brake Pedal Height
1. Remove instrument lower panel LH. Removal And Installation.
2. Disconnect the stop lamp switch harness connector and the brake switch harness connector.
3. Loosen the stop lamp switch and brake switch by turning it 45� counterclockwise.





4. Loosen the input rod lock nut (1).
5. Rotate the input rod (2), and adjust the brake pedal to the specified height.

CAUTION:
The threaded end of the input rod must project to the inner side of the clevis (3).

H1 : Refer to Specifications.





6. Tighten the lock nut. Exploded View.
7. Adjust the clearance between the stopper rubber and the stop lamp switch and brake switch threaded end after adjusting the brake pedal height.

Stop Lamp Switch and Brake Switch
1. Remove instrument lower panel LH. Removal And Installation.
2. Disconnect the stop lamp switch harness connector and the brake switch harness connector.
3. Loosen the stop lamp switch and brake switch by turning it 45� counterclockwise.





4. Press-fit the stop lamp switch and brake switch (2) until the stop lamp switch and brake switch hits the stopper rubber (1) 45�
clockwise while pulling the brake pedal pad slightly.

CAUTION:
- The clearance (C) between the stopper rubber and stop lamp switch and brake switch threaded end and must be the specified value.

C : Refer to Specifications.

- The stop lamp must turn off when the brake pedal is released.

Brake Pedal Play
1. Remove instrument lower panel LH. Removal And Installation.
2. Disconnect the stop lamp switch harness connector and the brake switch harness connector.
3. Loosen the stop lamp switch and brake switch by turning it 45� counterclockwise.





4. Press-fit the stop lamp switch and brake switch (2) until the stop lamp switch and brake switch hits the stopper rubber (1) 45�
clockwise while pulling the brake pedal pad slightly.

CAUTION:
- The clearance (C) between the stopper rubber and stop lamp switch and brake switch threaded end and must be the specified value.

C : Refer to Specifications.

- The stop lamp must turn off when the brake pedal is released.

Depressed Brake Pedal Height
1. Perform the air bleeding. Service and Repair.





2. Check the height between the dash lower panel (1) and the top face of the brake pedal (H2) when depressing the brake pedal with a force of 490 N (50 kg, 110 lb) while the engine is running.

H2 : Refer to Specifications.


CAUTION:
Perform it with the floor trim removed.
3. Adjust the brake pedal play after adjusting the brake pedal height, clearance between the stopper rubber and the stop lamp switch and brake switch threaded end.