Removal and Installation

BRAKE PEDAL

Removal and Installation


REMOVAL

1.Remove the instrument lower panel LH. Removal and Installation.
2.Disconnect the brake pedal stroke sensor harness connector.
3.Disconnect the stop lamp switch harness connector and ICC brake switch harness connectors.
4.Rotate the stop lamp switch and the ICC brake switch counterclockwise to remove.
5.Remove the accelerator pedal.
- Models without distance control assist system: {LINK_TO_MANY:0000000006705551}{LINK_TO_MANY:0000000006705552}{LINK_TO_MANY:0000000006705553}, "MODELS WITHOUT DISTANCE CONTROL
ASSIST SYSTEM : Removal and Installation".
- Models with distance control assist system: {LINK_TO_MANY:0000000006705554}{LINK_TO_MANY:0000000006705555}, "MODELS WITH DISTANCE CONTROL ASSIST
SYSTEM : Removal and Installation".
6.Remove the lower shaft.
- With heated steering wheel: With Heated Steering Wheel.
- Without heated steering wheel: Without Heated Steering Wheel.
7.Remove the snap pin, and then remove the clevis pin from the clevis of brake booster.
8.Remove the BCM. Service and Repair.
9.Remove the brake pedal assembly.

CAUTION:
- Hold the electrically-driven intelligent brake unit so as not to drop out or contact them other parts.
- Never allow the stroke of brake pedal after removal.
- If the brake pedal is displaced, move it by 100 mm (3.94 in) to check that the hysteresis unit assembly moves in conjunction with brake pedal. If a malfunction exists, replace hysteresis unit assembly.
10.Remove hysteresis unit assembly from brake pedal assembly.

CAUTION:
Never drop hysteresis unit assembly.
11.Remove the stroke sensor from brake pedal assembly.

CAUTION:
Never drop stroke sensor.
12.Perform inspection after removal. Adjustments.

INSTALLATION

Note the following, and install in the reverse order of removal.
- Never allow the stroke of brake pedal.

CAUTION:
If the brake pedal is displaced, move it by 100 mm (3.94 in) to check that the hysteresis unit assembly moves in conjunction with brake pedal. If a malfunction exists, replace hysteresis unit assembly.
- Never reuse the clevis pin.
- Brake pedal assembly must be replaced after an impact.
- Apply the multi-purpose grease to the clevis pin and the matching faces.
NOTE:
The clevis pin may be inserted in either direction.
- Perform stroke sensor 0 point learning when brake pedal assembly removed and installed, or replaced.
Work Procedure.





- To install pedal stroke sensor, securely insert rib (A) of pedal stroke sensor (1) into hole (B) of plate (2).
- Perform stroke sensor 0 point learning when pedal stroke sensor removed and installed, or replaced. Work Procedure.