Harmonic Balancer - Crankshaft Pulley: Service and Repair
Crankshaft Pulley
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures
Removal
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
NOTE:
Some illustrations may show the engine removed for clarity.
NOTE:
Removal steps in this procedure may contain installation details.
For additional information, refer to Specifications [1][2]Battery
WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
For additional information, refer to Accessory Drive Belt Service and Repair
For additional information, refer to Starter Motor Service and Repair
For additional information, refer to Valve Cover Service and Repair
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Carefully remove and discard the oil seal.
CAUTION: During removal, care must be taken to avoid dropping the high pressure fuel pump tappet.
Carefully remove and discard the oil seal.
2 Rotate the engine until the trigger wheel gap and camshafts are positioned as shown.
CAUTION: The special tool must only be used to align the crankshaft timing.
CAUTION: Align the two locating dowels and install the special tool to the crankshaft damper. Install the pin into the engine front cover.
Special Service Tool
Alignment Tool, Crankshaft Damper, JLR-303-1595
3 Rotate the engine clockwise until the camshafts are positioned as illustrated.
4 Install the special tool.
Special Service Tool
Locking Tool, Camshaft, JLR-303-1600
5 Install the special tool.
Special Service Tool
Locking Tool, Driveplate, JLR-303-1594
6 Remove the special tool.
Special Service Tool
Alignment Tool, Crankshaft Damper, JLR-303-1595
CAUTION: The crankshaft damper bolt and washer cannot be reused.
Installation
CAUTION: Only tighten the bolt finger-tight at this stage.
CAUTION: Make sure that the mating faces are clean and free of foreign material.
NOTE:
Apply WSS-M2C913-B or WSS-M2C913-C oil on the damper sealing surface prior to installation.
1 Install the special tool.
Step 1: 100 Nm
Step 2: 90 degree
2 Remove the special tool.
3 Remove the special tool.
4 Remove the special tool.
Torque to: 62 Nm
CAUTION: Apply sealant WSK-M2G348-A2 in a 1-1.5mm diameter on the cylinder head and camshaft caps as shown. The components must be installed and tightened within 60 minutes of sealant application.
Step 1: 7 Nm
Step 2: 16 Nm
Unions: 35 Nm
Bolt: 10 Nm
Install a new seal.
Torque to: 10 Nm
CAUTION: Make sure that the mating faces are clean and free of foreign material.
CAUTION: Apply sealant WSE-M4G323-A6 in a 5mm diameter on the gasket as illustrated. Install the gasket immediately after applying the sealant without smearing the sealant.
Install a new gasket.
CAUTION: During installation, make sure the high pressure fuel pump tappet remains in the correct location.
NOTE:
Make sure that all the component mating faces are clean.
Install a new gasket.
Torque to: 20 Nm
For additional information, refer to Starter Motor Service and Repair
For additional information, refer to Accessory Drive Belt Service and Repair
For additional information, refer to Valve Cover Service and Repair
For additional information, refer to Specifications [1][2]Battery