Reassembly

PARKING BRAKE: PARKING BRAKE ASSEMBLY: REASSEMBLY

REASSEMBLY

1. INSTALL PARKING BRAKE SHOE






(a) Using pliers, install the parking brake shoe lever LH and the shim with a new C-washer.






(b) Using a feeler gauge, measure the clearance.
Standard clearance:
Less than 0.35 mm (0.014 in.)
If the clearance is not within the specifications, replace the shim with one of the correct size.






2. APPLY HIGH TEMPERATURE GREASE






(a) Apply high temperature grease to the area the backing plate makes contact with the shoe.
3. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD)






(a) Install the parking brake shoe hold down spring pin No.1.
4. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (for 4WD) Installation

5. INSTALL REAR AXLE SHAFT LH NUT (for 4WD) Installation

6. INSTALL SPEED SENSOR REAR LH (for 4WD) Installation

7. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO.2






(a) Using needle-nose pliers, connect the parking brake cable No.3 to the parking brake cable shoe lever.
NOTE: Be careful not to damage the parking brake cable No.3.





(b) Install the parking brake shoe assembly LH No.2 with the parking brake shoe hold down spring, parking brake shoe hold down spring cup No.1, parking brake shoe hold down spring cup No.2 and parking brake shoe hold down spring pin No.2.
8. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET LH






(a) Apply high temperature grease to the parking brake shoe adjusting bolt and piece.






(b) Attach the parking brake shoe return tension spring No.2 to parking brake shoe assembly LH No.1 and parking brake shoe assembly LH No.2.
(c) Attach the parking brake shoe adjusting screw set to the parking brake shoe assembly LH No.1 and parking brake shoe assembly LH No.2.
9. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO.1






(a) Install the parking brake shoe assembly LH No.1 with the parking brake shoe hold down spring, parking brake shoe hold down spring cup No.2, parking brake shoe hold down spring cup No.2 and parking brake shoe hold down spring pin No.1.
10. INSTALL PARKING BRAKE SHOE STRUT SET LH
(a) Attach the parking brake shoe strut LH and the parking brake shoe strut compression spring to parking brake shoe assembly LH No.2 and parking brake shoe assembly LH No.1.
11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING






(a) Using needle-nose pliers, install the 2 return tension springs No.1.
HINT: First install the front side spring then the rear side spring.

12. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.





CAUTION: There should be no oil or grease on the friction surface of the shoe lining and disc.

13. INSPECT BEARING BACKLASH (for 4WD) Rear Axle Hub and Bearing

14. INSPECT AXLE HUB DEVIATION (for 4WD) Rear Axle Hub and Bearing

15. INSTALL REAR DISC
(a) Aligning the matchmarks, install the rear disc.
16. ADJUST PARKING BRAKE SHOE CLEARANCE






(a) Temporarily install the hub nuts.
(b) Remove the hole plug, turn the adjuster and expand the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc rotates smoothly.
Standard:
Return 8 notches
(d) Check that the shoe has no brake drag.
(e) Install the hole plug.
17. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH
(a) Install the rear disc brake caliper assembly LH with the 2 bolts.
Torque: 78 Nm (800 kgf-cm, 58 ft-lbf)
18. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
19. INSPECT PARKING BRAKE PEDAL TRAVEL Adjustments

20. ADJUST PARKING BRAKE PEDAL TRAVEL Adjustments

21. CHECK ABS SPEED SENSOR SIGNAL (for 4WD)
Installation