P0128

2UZ-FE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0128: Thermostat Malfunction

DTC P0128 - Thermostat Malfunction

CAUTION / NOTICE / HINT
HINT: This is the procedure of the thermostat malfunction detection.

DESCRIPTION

This DTC is output when the Engine Coolant Temperature (ECT) does not reach 75°C (167°F) despite sufficient engine warm-up time.






MONITOR DESCRIPTION





The ECM estimates the coolant temperature based on starting temperature, engine loads, and engine speeds. The ECM then compares the estimated temperature with the actual ECT. When the estimated coolant temperature reaches 75°C (167°F), the ECM checks the actual ECT. If the actual ECT is less than 75°C (167°F), the ECM will interpret this as a fault in the engine cooling system or thermostat and set a DTC.

MONITOR STRATEGY





TYPICAL ENABLING CONDITIONS





TYPICAL MALFUNCTION THRESHOLDS





INSPECTION PROCEDURE
HINT: Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air/fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.

PROCEDURE

1. CHECK OTHER DTC OUTPUT (IN ADDITION TO DTC P0128)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON and turn the tester ON.
(c) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
(d) Read the DTC.
Result:





HINT: If any other codes besides P0128 are output, perform the troubleshooting for those DTCs first.

B -- GO TO RELEVANT DTC CHART
A -- Continue to next step.
2. CHECK COOLING SYSTEM
(a) Check for defects in the cooling system that might cause the system to be too cold, such as an abnormal radiator fan operation or a modified cooling system.
(b) Check the valve opening temperature of the thermostat.
OK:
Valve opening temperature is 80 to 84°C (176 to 183°F)
HINT: Also check that the valve is completely closed below the opening temperature shown above.

NG -- REPAIR OR REPLACE COOLING SYSTEM
OK -- Continue to next step.
3. INSPECT THERMOSTAT
(a) Remove the thermostat Removal.
(b) Check the valve opening temperature of the thermostat Testing and Inspection.
Standard:
80 to 84°C (176 to 183°F)
HINT: In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.
(c) Reinstall the thermostat Installation.
NG -- REPLACE THERMOSTAT
OK -- REPLACE ECM