Installation
HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. INSTALL BLOWER ASSEMBLY
(a) Install the blower assembly with the claw and screw.
Torque: 3.0 Nm (31 kgf-cm, 27 in-lbf)
(b) Connect the connector.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
3. INSTALL NO. 2 AIR DUCT
(a) Install the No. 2 air duct with the screw.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. INSTALL AIR CONDITIONER UNIT ASSEMBLY
(a) Install the air conditioner unit assembly with the 3 bolts(1) and 2 screws.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)(BOLT 1)
5. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Driver seat side:
(1) Using a T40 "TORX" socket, install the instrument panel reinforcement with the 3 "TORX" bolts.
(b) Passenger seat side:
(1) Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 collars.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a T40 "TORX" socket, install the instrument panel reinforcement with the 2 "TORX" bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(c) Install the instrument panel reinforcement with the 3 bolts and nut(1).
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)(NUT 1)
(d) Install the bolt and cap.
(e) Connect the 19 connectors and attach the 27 clamps.
(f) Install the 2 junction blocks with the 2 bolts and nut.
6. INSTALL ID CODE BOX (IMMOBILISER CODE ECU) Installation
7. INSTALL DEFROSTER NOZZLE LOWER ASSEMBLY
(a) Attach the 4 claws to install the defroster nozzle lower.
8. INSTALL SKID CONTROL ECU Installation
9. INSTALL STEERING COLUMN ASSEMBLY Installation
10. INSTALL BRAKE PEDAL RETURN SPRING Installation
11. INSTALL NO. 1 AIR DUCT Installation
12. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY Installation
13. INSTALL INSTRUMENT PANEL STAY Installation
14. INSTALL INSTRUMENT PANEL CLIP Installation
15. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation
16. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
17. INSTALL NO. 1 CONSOLE BOX DUCT Installation
18. INSTALL NO. 2 CONSOLE BOX DUCT Installation
19. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY (w/ Front Center Speaker) Installation
20. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation
21. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
22. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
23. INSTALL FRONT PILLAR GARNISH LH Installation
24. INSTALL FRONT PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and LH side Installation.
25. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
26. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Installation
27. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
28. INSTALL SIDE INSTRUMENT PANEL RH Installation
29. INSTALL FRONT DOOR OPENING TRIM COVER RH
HINT: Use the same procedure for the RH side and LH side Installation.
30. INSTALL FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and LH side Installation.
31. INSTALL COMBINATION METER ASSEMBLY Installation
32. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
33. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
34. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
35. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
36. INSTALL SIDE INSTRUMENT PANEL LH Installation
37. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
38. INSTALL FRONT DOOR SCUFF PLATE LH Installation
39. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
40. INSTALL STEERING COLUMN COVER Installation
41. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation
42. INSTALL STEERING WHEEL ASSEMBLY Installation
43. INSTALL STEERING PAD Installation
44. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
45. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
46. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System) Installation
47. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System) Installation
48. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL Installation
49. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
50. INSTALL CONSOLE BOX Installation
51. INSTALL CONSOLE BOX REGISTER ASSEMBLY Installation
52. INSTALL REAR ASH RECEPTACLE ASSEMBLY Installation
53. INSTALL FRONT ASH RECEPTACLE ASSEMBLY Installation
54. INSTALL CONSOLE PANEL SUB-ASSEMBLY Installation
55. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH Installation
56. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH Installation
57. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
58. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
59. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
60. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
61. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
62. INSTALL FRONT WIPER ARM HEAD CAP Installation
63. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
64. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
HINT: Use the same procedure for the RH side and LH side .
65. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
66. INSTALL FRONT UPPER FENDER PROTECTOR RH
HINT: Use the same procedure for the RH side and LH side Installation.
67. INSTALL HEATER WATER INLET HOSE
(a) Install the water hose and attach the clip.
68. INSTALL HEATER WATER OUTLET HOSE
HINT: Use the same procedure for the water hose inlet.
69. INSTALL COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe A.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant liquid pipe A.
(d) Install the cooler refrigerant liquid pipe A to the fitting hole.
70. INSTALL SUCTION PIPE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction pipe sub-assembly.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joints into the fitting holes securely and tighten the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
71. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
72. CHARGE REFRIGERANT Service and Repair
73. WARM UP ENGINE Service and Repair
74. INSPECT FOR REFRIGERANT LEAK Service and Repair
75. INSTALL ENGINE ROOM SIDE COVER LH Installation
76. INSTALL ENGINE ROOM SIDE COVER RH Installation
77. INSTALL COOL AIR INTAKE DUCT SEAL Installation