Radiator: Service and Repair

REMOVAL AND INSTALLATION













REMOVAL SERVICE POINTS

[[A]] HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL





1. Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.





2. Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator hose.
NOTE:
If there is a hose clip claw, the hose clip cannot spread to capacity because the claw contacts the hose clip.

[[B]] FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL





Remove the fan, fan motor and fan shroud assembly from the radiator assembly according to the procedure below.
1. Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
2. Slightly raise the fan, fan motor, and fan shroud assembly.
3. Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly, and then remove the fan, fan motor and fan shroud assembly.

INSTALLATION SERVICE POINT

]]A[[ RADIATOR UPPER HOSE/RADIATOR LOWER HOSE/HOSE CLIP CONNECTION

1.
CAUTION:
Never reuse the hose clip whose claw is broken off to prevent the rusting.

Make mating mark on a new hose clip in the same position as the remove one.





2. Insert the radiator hose until the protrusion of the pipe.
3. Align the mating marks on the radiator hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the radiator hose.