Cylinder Block Assembly: Specifications

SERVICE DATA AND SPECIFICATIONS (SDS)

CYLINDER HEAD






Valve Dimensions






Valve Clearance






Available Valve Lifter






VALVE SPRING










Valve Lifter





Valve Oil Seal





Valve Guide





Valve Seat






CAMSHAFT AND CAMSHAFT BEARING









CYLINDER BLOCK









Available Piston






Piston Ring






Piston Pin






CONNECTING ROD






CRANKSHAFT






MAIN BEARING






Undersize






Bearing Clearance







CONNECTING ROD BEARING






Undersize






Bearing Clearance







Crankshaft Pulley

Crankshaft bolt 42.1 N.m (4.3 kg-m, 31 ft-lb)
Turn crankshaft pulley bolt another 60� to 66� degrees [Target: 60� degrees].

Main Bearing Cap





1. Tighten lower cylinder block bolts in the numerical order as shown and according to the following steps:

CAUTION: Check tightening angle. Do not make judgment by visual inspection.

Tool number : KV 10112100 (BT-8653-A)

a. Apply new engine oil to threads and seat surfaces of the bolts.





b. Tighten bolts No. 11 - 22 only in the order as shown, to specification below.

Step 1, bolts 11 - 22 only : 25.1 N.m (2.6 kg-m, 19 ft-lb)

c. Tighten bolts No. 1 - 10 only in the order as shown, to specification below.

Step 2, bolts 1 - 10 only : 39.2 N.m (4.0 kg-m, 29 ft-lb)

d. Tighten bolts No. 1 - 10 only in the order as shown, to specification below.

Step 3, bolts 1 - 10 only : 60�degrees rotation


- Wipe off completely any protruding Silicone RTV Sealant on rear oil seal installation surface and the exterior of engine.
- Check crankshaft side clearance. Refer to Inspection.
- After installing the bolts, make sure that the crankshaft can be rotated smoothly by hand.