Clutch Pedal Assembly: Adjustments

CLUTCH PEDAL


Inspection and Adjustment


INSPECTION

The Height of Clutch Pedal
1. Turn the floor carpet.





2. Check that the clutch pedal height "H1" from the dash lower panel (1) is within the reference value.

Clutch pedal height "H1" : Refer to Clutch Pedal

3. Replace clutch pedal if the height is outside the reference value.

Clutch Pedal Height When Disengaging The Clutch
1. Turn the floor carpet.
2. Start the engine and run at idle.
3. Apply the parking brake.
4. Depress the brake pedal.
5. Fully depress clutch pedal and shift to the 1st gear.





6. Gradually release the clutch pedal and check that the clutch pedal height "H2" from the dash lower panel (1) is within the reference value with a scale immediately before the clutch is engaged.

Clutch pedal height at clutch disengagement "H2" : Refer to Clutch Pedal.

NOTE:
Although the clutch pedal height differs according to whether the clutch gets disengaged or engaged, clutch-engaged case is regarded as clutch-disengaged case for easier inspection.
7. Replace clutch pedal if the height is outside the reference value.

Clutch Pedal Play
1. Push the pedal pad by hand until a resistance can be felt and check that the play "A" on the upper surface of the pedal pad is within the reference value.





Clutch pedal play "A" : Refer to Clutch Pedal.

2. Replace clutch pedal if the play is outside the reference value.

Position of Clutch Switch
Check that the clearance "C" between the thread end of clutch switch (1) and stopper rubber (2) is within the specified value while clutch pedal is fully depressed.





Clearance "C" : Refer to Clutch Pedal.

Position of ASCD Clutch Switch (With ASCD)
Check that the clearance "A" between the thread end of ASCD clutch switch (1) and clutch pedal (2) is within the specified value while clutch pedal is fully released.





Clearance "A" : Refer to Clutch Pedal.


ADJUSTMENT

Position of Clutch Switch
1. Loosen clutch switch by turning it 45 degrees counterclockwise.





2. Press the clutch switch (1) to bring clearance "C" between the thread end of clutch switch and stopper rubber (2) to the specified value while clutch pedal is fully depressed.

Clearance "C" : Refer to Clutch Pedal.

3. Fasten clutch switch by turning it 45 degrees clockwise.

Position of ASCD Clutch Switch (With ASCD)
1. Loosen ASCD clutch switch by turning it 45 degrees counterclockwise.





2. Press the ASCD clutch switch (1) to bring clearance "A" between the thread end of ASCD clutch switch and clutch pedal
(2) to the specified value while clutch pedal is fully released.

Clearance "A" : Refer to Clutch Pedal.

3. Fasten ASCD clutch switch by turning it 45 degrees clockwise.