Removal And Installation

BRAKE PEDAL


Removal and Installation


REMOVAL
1. Remove instrument lower cover (LH) and lower knee protector. Exploded View.
2. Remove the accelerator pedal assembly. Removal And Installation.
3. Disconnect stop lamp switch and ASCD switch connector.
4. Remove stop lamp switch and ASCD switch from brake pedal assembly.
5. Remove snap pin and clevis pin from brake booster clevis.
6. Disconnect the steering column upper joint and reposition it out of the way.
7. Remove brake pedal assembly to brake booster nuts. Pull brake booster toward engine room to the extent that does not deform the brake tubes.

WARNING:
Do not bend the brake tubing.
8. Remove brake booster clevis from input rod.
9. Remove top nut and then remove brake pedal assembly.
- Temporarily install the brake pedal assembly to brake booster nuts by hand to support the brake booster.

CAUTION:
Avoid damage from dropping the brake pedal assembly during handling.

INSPECTION AFTER REMOVAL
Check the brake assembly for the following items:
- Crack or deformation of the clevis pin.
- Crack of any welded portion of the brake pedal assembly.
- Brake pedal bend or deformation.

INSTALLATION
Installation is in the reverse order of removal.
- Check the brake pedal for smooth operation. There should be no binding or sticking when applying or releasing the brake pedal.
- Adjust brake pedal height after installing brake pedal assembly. Inspection and Adjustment.