Removal And Installation

BRAKE PEDAL

Removal and Installation


COMPONENTS












REMOVAL

1.Remove the instrument lower panel LH. Component Parts.





2.Disconnect accelerator pedal position sensor harness connector.
3.Remove stop lamp switch and ASCD cancel switch, if equipped, from brake pedal assembly.
4.Remove snap pin and clevis pin from clevis of brake booster.
5.Remove nuts from brake pedal bracket, and remove brake pedal assembly from vehicle.
6.Remove accelerator pedal from brake pedal assembly.

INSPECTION AFTER REMOVAL






- Check brake pedal upper rivet for deformation.
- Make sure that the lapping length of sub-bracket and slide plate is at least 6.9 ± 0.5 mm (0.272 ± 0.020 in).
- Check brake pedal for bend, damage, and cracks on the welded parts.
- Replace brake pedal assembly if any non-standard condition is detected.





- Check clevis pin and plastic stopper for damage and deformation.
Replace clevis pin as necessary.

INSTALLATION

1.Install the accelerator pedal on the brake pedal assembly. Removal And Installation.





2.Install the brake pedal assembly on the lower dash panel and tighten the brake pedal assembly nuts in the order as shown to specification.
3.Installation of the remaining components are in the reverse order of the removal.
- After installing brake pedal assembly to vehicle, adjust brake pedal. Adjustments.
- After installing accelerator pedal, check accelerator pedal. Removal And Installation.