1001IN Lifting V6 3.6 l DFI engine with a workshop crane
WM 1001IN Lifting V6 3.6 l DFI engine with a workshop crane
Tools
Technical values
Preliminary work
When does the engine have to be raised? =>
- Replacement engine is in the transport frame.
- Engine is secured to the mounting bracket.
- Engine is removed and placed on a pallet.
- Engine/transmission unit is removed and placed on the lifting platform.
Securing engine to workshop crane (includes fitting transport eyebolt)
DANGER
Suspended load.
- Risk of serious crushing and injury
-> Do not work at or under a suspended load.
-> Never reach in between the engine and components during installation or removal.
-> Wear protective safety gear.
DANGER
Danger of injury from incorrect use of tools and from falling loads.
- Danger of crushing from heavy loads.
-> When working on the engine suspension, the engine must be appropriately secured against falling or lowering.
-> Never use defective lifting equipment (bent or damaged tools must not be used or repaired. Always replace these tools). Check tools for signs of damage before use.
-> Only use lifting equipment tested and approved by Porsche. Home-made and auxiliary constructions result in improper use and are dangerous.
-> Improper use can damage the transport eyebolt, which must then be replaced. Extreme cases of improper use can break the transport eyebolt.
-> Tools and lifting equipment must always be used properly. Improper use or dangerous home-made constructions can break tools and result in falling loads.
-> Wear protective gloves.
CAUTION
Danger of fire from severed fuel lines.
- A transport eyebolt fitted on the engine can sever the fuel line at the plenum panel in the event of a frontal crash. Fuel leaks out as a result.
-> The rear transport eyebolt must not be fitted when the engine is installed because the fuel line at the plenum panel would be severed in the event of a frontal crash.
-> Remove the rear transport eyebolt when installing the engine.
-> The rear transport eyebolt is a special tool and is part of the workshop equipment.
-> The rear transport eyebolt is painted red as a warning.
Installation position of transport eyebolt
1. Pull the design cover of the throttle valve straight up and off, if it is not already removed.
2. Transport eyebolt 9700/2 must be secured between the DFI high-pressure pump and the vacuum pump on the engine.
2.1. Unclip rear wire harness. -clip-
Wire harness
2.2. Remove screw on sheetmetal holder and take off sheetmetal holder. -2-
Sheetmetal holder
2.3. Move transport eyebolt into installation position and secure at this position => Securing transport eyebolt. Secure transport eyebolt using the screw for the sheetmetal holder -1- and an additional M8 screw -2- underneath. The lower screw-in thread is a blind hole, so choose an appropriate screw length or use a washer if the screw you are using is too long. => Tightening torque: 23 Nm (17 ftlb.)
Securing transport eyebolt
3. Engage one hook of the suspending device 3033 in the rear transport eyebolt 9700/2 on the engine -A- Position 2 - rear of engine. Engage the other hook of the suspending device at the front of the engine -B- Position 9 - front of engine. Raise the workshop crane slightly and tension the spindles slightly. => Engine removed with suspending device
Suspending device
Engine removed with suspending device
4. Carefully lift the engine and balance it or separate the engine from the transmission, depending on what you want to do.
Fitting engine support
Information
- Some repair jobs involve suspending the engine on a suitable assembly support.
1. Remove right engine support arm. To do this, loosen the four fastening screws => Fastening screws
Fastening screws
2. Fit the engine support engine support 3269. Make sure the mounting shaft is positioned centrally in the longitudinal direction of the engine. Fit the fastening screws. => Tightening torque: 45 Nm (33 ftlb.)
Engine support
3. Lift the engine with the workshop crane and secure it on the assembly support. To do this, guide the engine support straight into the assembly support WE 1171 or a similar support, without tilting it.