Installation

FA20 INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION; 2013 MY FR-S [03/2012 -]

1. INSTALL INTAKE MANIFOLD

(a) Install the 2 new gaskets to the intake manifold.

(b) Install the intake manifold with the 6 bolts.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

(c) Engage the 2 clamps.

(d) Engage the 4 connectors and connect the wire harness.

(e) Connect the fuel pump connector.

(f) Engage the clamp and connect the engine wire harness.

(g) Engage the 5 clamps and connect the battery cable.

(h) Connect the purge valve connector.

(i) Connect the manifold absolute pressure sensor connector.

2. CONNECT VENTILATION HOSE

(a) Connect the ventilation hose.

3. CONNECT VACUUM TUBE CONNECTOR HOSE (for Manual Transmission) Removal

4. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

(a) Engage the 3 claws and install the No. 1 engine cover sub-assembly.

5. CONNECT FUEL DELIVERY PIPE SUB-ASSEMBLY

(a) Connect the No. 2 fuel vapor feed hose.

(b) Install the bolt and connect the fuel delivery pipe sub-assembly.

Torque : 6.4 Nm (65 kgf-cm, 57 in-lbf)

6. CONNECT NO. 1 FUEL HOSE Installation

7. INSTALL INJECTOR COVER (for Bank 2) Installation

8. INSTALL INJECTOR COVER (for Bank 1) Installation

9. INSTALL INJECTOR DRIVER Installation

10. CONNECT THROTTLE WITH MOTOR BODY ASSEMBLY

(a) Install a new gasket to the intake manifold.

(b) Install the 4 bolts and throttle with motor body assembly to intake manifold.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

13. INSPECT FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK Fuel System

14. INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY Testing and Inspection