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Procedures






SEAT BELT: FRONT SEAT OUTER BELT ASSEMBLY: DISPOSAL; 2013 MY FR-S [03/2012 -]

CAUTION:
Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

HINT
When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat outer belt assembly (with a seat belt pretensioner), always deploy the procedures described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the SERVICE DEPARTMENT of TOYOTA MOTOR SALES, U.S.A., INC.

1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When Installed in Vehicle)

CAUTION:
* Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.
* Always wash your hands with water after completing the operation.
* Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.
* When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
* When disposing of a front seat outer belt assembly with a pretensioner, never deploy the pretensioner in the customer's vehicle.
NOTICE:
* Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed.
* The front seat outer belt assembly produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
* When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the front seat outer belt assembly.
* Be sure to follow the procedure listed below when deploying a seat belt pretensioner.

(a) Disconnect the seat belt pretensioner connector.

(1) Disconnect the cable from the negative (-) battery terminal.

(2) Remove the front door scuff plate Removal.

(3) Disconnect the front door opening trim weatherstrip Removal.

(4) Remove the quarter trim panel Removal.

(5) Using a screwdriver with the tip wrapped with protective tape, release the pretensioner connector lock and disconnect the pretensioner connector.









HINT
Tape the screwdriver tip before use.

(b) Connect SST.

(1) Short the clip and terminal of SST.

SST : 09082-18010

SST : 09082-18020









(2) Connect 2 SST, and then connect them to the seat belt pretensioner.

NOTICE:
To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

(3) Move SST at least 10 m (32.8 ft.) away from the front of the vehicle.









(4) Close all the doors and windows of the vehicle.

NOTICE:
Do not damage the SST wire harness.

(c) Deploy the seat belt pretensioner.

(1) Confirm that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

(2) Connect the clip of SST to the battery positive (+) terminal.

(3) Connect the terminal of SST to the battery (-) terminal to the deploy the seat belt pretensioner.

(d) Dispose of the front seat outer belt assembly.

(1) Remove the front seat outer belt assembly and SST.

(2) Place the front seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

CAUTION:
* The front seat outer belt assembly becomes very hot when the pretensioner is deployed, so leave it untouched for at least 40 minutes after the pretensioner is deployed.
* Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.
* Always wash your hands with water after completing the operation.
* Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.
HINT
When scrapping a vehicle, deploy the seat belt pretensioner, and then scrap the vehicle with the front seat outer belt assembly installed.

2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When not Installed in Vehicle)

CAUTION:
* Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.
* Always wash your hands with water after completing the operation.
* Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.
* When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
NOTICE:
* When disposing of a front seat outer belt assembly with a pretensioner, never deploy the pretensioner in the customer's vehicle.
* Never dispose of a front seat outer belt assembly with a pretensioner that has not been deployed.
* The front seat outer belt assembly produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
* When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the front seat outer belt assembly.
* Be sure to follow the procedure listed below when deploying a seat belt pretensioner.

(a) Remove the front seat outer belt assembly Removal.

(b) Wind the seat belt webbing with the retractor.









(c) When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor, as shown in the illustration.

HINT
The retractor resistance increases in correlation with how much the seat belt webbing is wound.

(d) Connect SST.

(1) Short the clip and terminal of SST.

SST : 09082-18010

SST : 09082-18020









(2) Connect 2 SST, and then connect them to the seat belt pretensioner.

NOTICE:
To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

(3) Place the front seat outer belt assembly on the ground and cover it with a tire and wheel assembly.









NOTICE:
* Position the front seat outer belt assembly as shown in the illustration.
* Use a scrap tire and wheel assembly when disposing of a seat belt pretensioner.

(4) Position and hold SST at least 10 m (32.8 ft.) away from the wheel.

NOTICE:
Do not damage the SST wire harness.

(e) Deploy the seat belt pretensioner.

(1) Check that no one is within a 10 m (32.8 ft.) radius of the wheel.

(2) Connect the clip of SST to the battery positive (+) terminal.

(3) Connect the terminal of SST to the battery (-) terminal to the deploy the seat belt pretensioner.

(f) Dispose of the front seat outer belt assembly.

(1) Remove the tire and wheel assembly and SST.

(2) Place the front seat outer belt assembly in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.

CAUTION:
* The front seat outer belt assembly becomes very hot when the pretensioner is deployed, so leave it untouched for at least 40 minutes after the pretensioner is deployed.
* Use gloves and safety glasses when handling a front seat outer belt assembly with a deployed pretensioner.
* Always wash your hands with water after completing the operation.
* Do not apply water, etc. to a front seat outer belt assembly with a deployed pretensioner.
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