Fuel Pump: Service and Repair

COMPONENTS FOR REMOVAL AND INSTALLATION


FUEL SUCTION TUBE REMOVAL

CAUTION: Do not smoke or work near an open flaw when working on the fuel pump.

1. Remove rear seat cushion
2. Remove floor service hole cover
3. Disconnect fuel pump & sender gauge connector





4. Disconnect fuel outlet pipe from fuel suction tube

CAUTION: Remove the fuel tiller cap to prevent the fuel from flowing out.

Remove the union bolt and 2 gaskets. and disconnect the outlet pipe from the suction tube.

INSTALLATION HINT: Install the outlet pipe with 2 new gaskets and union bolt.

Torque: 29 N.m (300 kgf.cm, 22 ft.lbf)

5. Remove fuel suction w/ pump & gauge tube assembly.





(a) Remove the 8 bolts.

Torque: 3.5 N.m (35 kgf.cm, 31 in.lbf)





(b) Pull out the suction w/ pump & gauge tube assembly.

NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

(c) Remove the gasket from the set plate.

INSTALLATION HINT: Install a new gasket to the set plate.


FUEL PUMP REMOVAL

1. Disconnect fuel pump connector
2. Remove fuel pump from fuel pump bracket.





(a) Disconnect the ground strap from the fuel pump clamp.
(b) Pull off the lower side of the fuel pump from the pump bracket.
(c) Disconnect the fuel hose from the fuel pump and remove the fuel pump.
(d) Remove the rubber cushion from the fuel pump.
3. Remove fuel pump clamp.
4. Remove fuel pump filter from fuel pump





(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.

INSTALLATION HINT: Install the pump filter with a new clip.

FUEL PUMP INSTALLATION

INSTALLATION HINT: Installation is in the reverse order of removal.

FUEL SUCTION TUBE INSTALLATION

INSTALLATION HINT: Installation is in the reverse order of removal.