Installation
BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION
INSTALLATION
1. INSTALL CHECK VALVE GROMMET
(a) Install a new check valve grommet to the brake booster assembly.
2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the brake vacuum check valve assembly to the brake booster assembly.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
(b) Set the push rod length as shown in the illustration.
Text in Illustration
Standard length*1:
155.1 to 156.1 mm (6.11 to 6.15 in.)
(c) Tighten the lock nut.
Torque: 26 Nm (265 kgf-cm, 19ft-lbf)
4. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly.
5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the brake booster assembly to the body with the 4 nuts.
Torque: 13 Nm (130 kgf-cm, 9ft-lbf)
NOTICE: Do not damage the brake lines.
6. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the push rod pin.
(b) Connect the brake master cylinder push rod clevis to the brake pedal sub-assembly, and install the push rod pin and a new clip as shown in the illustration.
7. INSTALL NO. 1 VACUUM HOSE CONNECTOR (for 1AR-FE)
(a) Install the No. 1 vacuum hose connector with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
(b) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.
8. CONNECT VACUUM HOSE (for 2GR-FE)
(a) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.
9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation
10. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
11. BLEED BRAKE MASTER CYLINDER Service and Repair
12. BLEED BRAKE LINE Service and Repair
13. INSPECT FOR BRAKE FLUID LEAK
14. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection
15. INSPECT AND ADJUST BRAKE PEDAL
HINT: Adjustments
16. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn) Installation
17. INSTALL AIR CLEANER CASE (for 1AR-FE) Installation
18. INSTALL AIR CLEANER CASE (for 2GR-FE) Installation
19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE) Installation
21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Installation
22. INSTALL OUTER COWL TOP PANEL Installation
23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
25. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
29. INSTALL FRONT WIPER ARM HEAD CAP Installation