Installation

HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER CONDENSER ASSEMBLY





(a) Install the cooler condenser assembly with the 4 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.35 fl.oz.)
Compressor oil:
ND-OIL 8 or equivalent
2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioning tube and accessory.
NOTICE: Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.





(d) Install the air conditioning tube and accessory on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
3. CONNECT COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose.
NOTICE: Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.





(d) Install the discharge hose on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
4. INSTALL UPPER RADIATOR SUPPORT Installation
5. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY





(a) Install the hood lock support sub-assembly with the 2 bolts.





(b) Engage each clamp.
6. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation
7. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation
8. INSTALL HIGH PITCHED HORN ASSEMBLY Installation
9. INSTALL LOW PITCHED HORN ASSEMBLY Installation
10. INSTALL INLET NO. 1 AIR CLEANER Installation
11. INSTALL BATTERY Installation
12. INSTALL AIR CLEANER CASE Installation
13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
14. INSTALL INLET NO. 2 AIR CLEANER Installation
15. INSTALL RADIATOR GRILLE Installation
16. INSTALL RADIATOR GRILLE PROTECTOR Installation
17. INSTALL COOL AIR INTAKE DUCT SEAL Installation
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

19. CHARGE WITH REFRIGERANT Service and Repair
20. WARM UP ENGINE Service and Repair
21. INSPECT FOR REFRIGERANT LEAK Service and Repair
22. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection
23. ADJUST HOOD SUB-ASSEMBLY Adjustments