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Removal








HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL

REMOVAL

1. PRECAUTION Service Precautions
2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
3. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEEL LH
5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system Service Precautions.
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

6. REMOVE FRONT SEAT HEADREST ASSEMBLY Removal
7. REMOVE FRONT SEAT REAR OUTER TRACK COVER LH (for Manual Seat) Removal
8. REMOVE FRONT SEAT REAR INNER TRACK COVER LH (for Manual Seat) Removal
9. REMOVE FRONT SEAT ASSEMBLY LH (for Manual Seat) Removal
10. REMOVE FRONT SEAT REAR OUTER TRACK COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and LH side.

11. REMOVE FRONT SEAT REAR INNER TRACK COVER RH (for Manual Seat)
HINT: Use the same procedure for the RH side and LH side.

12. REMOVE FRONT SEAT ASSEMBLY RH (for Manual Seat)
HINT: Use the same procedure for the RH side and LH side.

13. REMOVE FRONT SEAT REAR OUTER TRACK COVER LH (for Power Seat) Removal
14. REMOVE FRONT SEAT REAR INNER TRACK COVER LH (for Power Seat) Removal
15. REMOVE FRONT SEAT ASSEMBLY LH (for Power Seat) Removal
16. REMOVE FRONT SEAT REAR OUTER TRACK COVER RH (for Power Seat)
HINT: Use the same procedure for the RH side and LH side.

17. REMOVE FRONT SEAT REAR INNER TRACK COVER RH (for Power Seat)
HINT: Use the same procedure for the RH side and LH side.

18. REMOVE FRONT SEAT ASSEMBLY RH (for Power Seat)
HINT: Use the same procedure for the RH side and LH side.

19. REMOVE FRONT WIPER ARM HEAD CAP Removal
20. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
21. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
22. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal
23. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal
24. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal
25. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
26. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal
27. DISCONNECT OUTLET HEATER WATER HOSE





(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the outlet heater water hose.

NOTICE:
- Do not apply excessive force to the outlet heater water hose.
- Prepare a drain pan or cloth in case the coolant leaks.

28. DISCONNECT INLET HEATER WATER HOSE





(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose.

NOTICE:
- Do not apply excessive force to the inlet heater water hose.
- Prepare a drain pan or cloth in case the coolant leaks.

29. DISCONNECT SUCTION HOSE SUB-ASSEMBLY





(a) Remove the bolt, and slide the hook connector.
(b) Disconnect the suction hose sub-assembly.
(c) Remove the O-ring from the suction hose sub-assembly.
NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

30. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Disconnect the air conditioning tube and accessory assembly.
(b) Remove the O-ring from the air conditioning tube and accessory assembly.
NOTICE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

31. REMOVE LOWER NO. 3 STEERING WHEEL COVER Removal
32. REMOVE LOWER NO. 2 STEERING WHEEL COVER Removal
33. REMOVE STEERING PAD Removal
34. REMOVE STEERING WHEEL ASSEMBLY Removal
35. REMOVE LOWER STEERING COLUMN COVER Removal
36. REMOVE UPPER STEERING COLUMN COVER Removal
37. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal
38. REMOVE INSTRUMENT CLUSTER FINISH PANEL Removal
39. REMOVE COMBINATION METER ASSEMBLY Removal
40. REMOVE DEFROSTER NOZZLE GARNISH Removal
41. REMOVE ACCESSORY METER ASSEMBLY (w/o Rear View Monitor System) Removal
42. REMOVE ACCESSORY METER ASSEMBLY (w/ Rear View Monitor System) Removal
43. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (w/o Seat Heater System) Removal
44. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (w/ Seat Heater System) Removal
45. REMOVE NO. 2 CONSOLE BOX CARPET Removal
46. REMOVE CONSOLE BOX ASSEMBLY Removal
47. REMOVE AIR CONDITIONING CONTROL ASSEMBLY Removal
48. REMOVE FRONT DOOR SCUFF PLATE LH Removal
49. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal
50. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL Removal
51. REMOVE FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and LH side.

52. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH
HINT: Use the same procedure for the RH side and LH side.

53. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal
54. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal
55. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY Removal
56. REMOVE POSITION INDICATOR HOUSING ASSEMBLY Removal
57. REMOVE CONSOLE BOX SUB-ASSEMBLY Removal
58. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal
59. REMOVE FRONT NO. 4 SPEAKER ASSEMBLY (for 13 Speakers) Removal
60. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Removal
61. REMOVE NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Removal
62. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Removal
63. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Removal
64. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal
65. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Removal
66. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal
67. REMOVE FRONT PILLAR GARNISH LH Removal
68. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH (for 6 Speakers) Removal
69. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH (for 13 Speakers) Removal
70. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Removal
71. REMOVE NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal
72. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)
HINT: Use the same procedure for the RH side and LH side.

73. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT: Use the same procedure for the RH side and LH side.

74. REMOVE FRONT PILLAR GARNISH RH
HINT: Use the same procedure for the RH side and LH side.

75. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH (for 6 Speakers) Removal
76. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH (for 13 Speakers) Removal
77. REMOVE NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY Removal
78. REMOVE SHIFT LEVER ASSEMBLY
for U660F: Removal
for U660E:
79. DISCONNECT INSTRUMENT PANEL WIRE ASSEMBLY Removal
80. REMOVE INSTRUMENT PANEL SAFETY PAD ASSEMBLY Removal
81. REMOVE INSTRUMENT PANEL CLIP Removal
82. REMOVE INSTRUMENT PANEL STAY Removal
83. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Smart Key System) Removal
84. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
85. REMOVE STEERING POST ASSEMBLY Removal
86. REMOVE TURN SIGNAL FLASHER ASSEMBLY Removal
87. REMOVE POWER MANAGEMENT CONTROL ECU Removal
88. REMOVE 4WD CONTROL ECU (for AWD) Removal
89. REMOVE TIRE PRESSURE WARNING ECU Removal
90. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY Removal
91. REMOVE POWER STEERING ECU ASSEMBLY Removal
92. REMOVE REAR NO. 2 AIR DUCT
(a) Turn back the floor carpet.





(b) Disengage the 4 claws and remove the rear No. 2 air duct as shown in the illustration.
93. REMOVE REAR NO. 1 AIR DUCT





(a) Disengage the 2 claws and remove the rear No. 1 air duct.
94. REMOVE FLOOR CARPET BRACKET LH





(a) Disengage the 2 clamps.
(b) Remove the 3 clips and floor carpet bracket LH.
95. REMOVE REAR NO. 4 AIR DUCT
(a) Turn back the floor carpet.





(b) Disengage the 4 claws and remove the rear No. 4 air duct as shown in the illustration.
96. REMOVE REAR NO. 3 AIR DUCT





(a) Disengage the 2 claws and remove the rear No. 3 air duct.
97. REMOVE FLOOR CARPET BRACKET RH





(a) Remove the 3 clips and floor carpet bracket RH.
98. REMOVE NO. 1 CONSOLE BOX DUCT





(a) Remove the clip and No. 1 console box duct as shown in the illustration.
99. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY





(a) Disengage the clamp.
(b) Disengage the 4 claws and remove the No. 6 heater to register duct assembly.
100. REMOVE NO. 3 INSTRUMENT PANEL REINFORCEMENT





(a) Disengage the clamp.
(b) Remove the bolt and disconnect the earth wire.
(c) Remove the 2 nuts and No. 3 instrument panel reinforcement.

Text in Illustration





101. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY





(a) Disengage each clamp.





(b) Remove the screw.
(c) Remove the bolt and disconnect the earth wire.
(d) Remove the 2 bolts, 2 nuts and No. 1 instrument panel brace sub-assembly.

Text in Illustration





102. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY





(a) Disengage each clamp and remove the screw.
(b) Remove the bolt and disconnect the earth wire.
(c) Remove the bolt, 2 nuts and No. 2 instrument panel brace sub-assembly.

Text in Illustration





103. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
(a) Remove the bolt, 2 nuts and screw.
(b) Disconnect the blower motor connector.
(c) Disconnect each connector.
(d) Disengage each clamp.





Text in Illustration





(e) Remove the 2 bolts from the engine compartment side.
(f) Remove the nut.
(g) Disconnect the cooler drain hose.





Text in Illustration





(h) for LH side:




(1) Remove the hole plug.
(i) for RH side:




(1) Remove the hole plug.
(j) Using a "TORX" socket wrench (T40), remove the 4 "TORX" bolts.
HINT: The "TORX" bolts on the passenger side may be removed with the collars for adjustment.

(k) Using a 12 mm hexagon wrench, remove the 2 collars.
(l) Remove the bolt and the instrument panel reinforcement assembly with air conditioning unit assembly.





Text in Illustration





104. REMOVE AIR CONDITIONING UNIT ASSEMBLY
(a) Remove the 3 nuts and air conditioning unit assembly from the instrument panel reinforcement assembly.





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