Installation

BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

NOTICE:
When install a new brake master cylinder sub-assembly, remove the protectors from the piston and outlet ports.

(a) Install a new O-ring to the brake master cylinder sub-assembly.

(b) Apply a light layer of lithium soap base glycol grease to the entire circumference of the brake master cylinder sub-assembly and inner surface of the brake booster assembly as shown in the illustration.





(c) Install the brake master cylinder sub-assembly and front brake tube way with the 2 nuts.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

NOTICE:
* Do not kink or damage the brake line.
* Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake line.

(d) Using a union nut wrench, connect the 2 brake lines and install the No. 1 front brake tube to the brake master cylinder sub-assembly.





Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

NOTICE:
* Do not kink or damage the brake line.
* Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake line.
* Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Service Precautions.

(e) Using a union nut wrench, connect the 2 brake lines to the front brake tube way.





Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
* Do not kink or damage the brake line.
* Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
* Do not allow any foreign matter such as dirt or dust to enter the brake line.
* Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Service Precautions.

(f) Connect the connector and engage the clamp.





2. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

3. BLEED BRAKE MASTER CYLINDER Service and Repair

4. BLEED BRAKE LINE Service and Repair

5. INSPECT FOR BRAKE FLUID LEAK

6. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection

7. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE) Installation

9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE) Installation