Operation CHARM: Car repair manuals for everyone.

Camshaft Chain, Replacing






Camshaft chain, replacing

Special tools:
999 7196 Counterhold 999 7196 Counterhold
999 7198 Press tool 999 7198 Press tool
999 5304 SEPARATOR 999 5304 Separator
999 5716 Reading off tool 999 5716 Reading Off Tool
999 7070 Mounting 999 7070 Mounting
999 5460 Lifting hook 999 5460 Lifting Hook
999 7235 Position setter 999 7235 Position setter
999 7236 Position setter 999 7236 Position Setter

Note! Since the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work

Disconnect the battery ground cable. Refer to: Battery, disconnecting Battery Disconnecting.
This procedure requires that the car is raised. Refer to: Jacking points, body Service and Repair.

Remove:
- the valve covers. Refer to: Valve cover/gasket, replacing, B8444S Service and Repair
- auxiliaries belt/tensioner. Refer to: Auxiliaries belt/belt tensioner, replacement, B8444S Service and Repair
- upper torque rod. Refer to: Replacing the torque rod Replacing The Torque Rod
- engine pad right. Refer to: Engine pad, right, replacement, B8444S Engine Pad Right, Replacing














Tighten M10. Tightening torque, B8444S [1][2]Specifications





Tighten M6. Refer to: Tightening torque, B8444S [1][2]Specifications










999 7235 Position setter 999 7235 Position setter





999 7236 Position setter 999 7236 Position Setter
1. Tighten M6. Refer to: Tightening torque, B8444S [1][2]Specifications
2. Tighten M10. Refer to: Tightening torque, B8444S [1][2]Specifications























Caution! Note the position of each component before removal.







Installation










Note! Make sure that these components are installed to the noted removal position.





Tighten M8. Refer to: Tightening torque, B8444S [1][2]Specifications





Tighten M6. Refer to: Tightening torque, B8444S [1][2]Specifications






Use: Sealant, 30757050

Caution! Take extra care not to damage the mating faces.

Note! Make sure that the mating faces are clean and free of foreign material.

Note! The component must be installed within 5 minutes of applying the sealant.










Tighten M8. Refer to: Tightening torque, B8444S [1][2]Specifications





Tighten centre bolt, idler roller. Refer to: Tightening torque, B8444S [1][2]Specifications





Tighten M6. Refer to: Tightening torque, B8444S [1][2]Specifications





Tighten M8. Refer to: Tightening torque, B8444S [1][2]Specifications





Tighten M8. Refer to: Tightening torque, B8444S [1][2]Specifications







Install crankshaft seal, front. Refer to: Crankshaft seal, front, replacing, B8444S, TF-80SC AWD Service and Repair







Install the following items:
- valve cover Refer to: Battery, disconnecting Battery Disconnecting
- tensioner accessories belt Refer to: Auxiliaries belt/belt tensioner, replacement, B8444S Service and Repair
- engine support insulator, right Refer to: Engine pad, right, replacement, B8444S Engine Pad Right, Replacing

- Upper torque rod Refer to: Replacing the torque rod Replacing The Torque Rod

Perform battery disconnecting and connecting Refer to: Battery, disconnecting Battery Disconnecting