Cam Chain Installation
Cam Chain Installation
NOTE: Keep the cam chain away from magnetic fields.
1. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the engine block.
2. Set the camshaft to TDC. The "UP" mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the head.
3. Install the cam chain on the crankshaft sprocket with the colored piece (A) aligned with the mark (B) on the crankshaft sprocket.
4. Install the cam chain on the camshaft sprocket with the colored link plate (A) aligned with the mark (B) on the camshaft sprocket.
5. Install the cam chain guide (A) and the cam chain tensioner arm (B).
6. Compress the auto-tensioner when replacing the cam chain. Remove the pin from the auto-tensioner. Turn the plate (A) counterclockwise, to release the lock, then press the rod (B), and set the first cam (C) to the first edge of the rack (D). Insert the 1.0 mm (0.04 in.) diameter pin (E) into the holes (F).
NOTE: If the chain tensioner is not set up as described, the tensioner will become damaged.
7. Install the auto-tensioner.
8. Remove the pin or lock pin from the auto-tensioner.
9. Check the oil pump oil seal for damage If the oil seal is damaged, replace the oil seal.. Pulley End Crankshaft Oil Seal Installation
10. Remove all of the old liquid gasket from the oil pump mating surfaces, bolts, and bolt holes.
11. Clean and dry the oil pump mating surfaces.
12. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the oil pump, and to the inside edge of the threaded bolt holes. Install the component within 5 minutes of applying the liquid gasket.
NOTE:
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
13. Apply liquid gasket to the engine block upper surface contact areas (A) on the oil pump and lower block upper surface contact areas (B) on the oil pump.
14. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the oil pump, and to the inside edge of the threaded bolt holes. Install the component within 5 minutes of applying the liquid gasket.
NOTE:
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.
15. Install new O-rings (A) on the oil pump. Set the edge of the oil pump (B) on the edge of the oil pan (C), then install the oil pump on the engine block (D). Loosely install the dowel bolts (E), then tighten the 8 mm bolts (F), the 6 mm bolts (G) and the dowel bolts. Wipe off the excess liquid gasket on the oil pan and oil pump mating surface.
NOTE:
- When installing the oil pump, do not slide the bottom surface onto the oil pan mounting surface.
- Wait at least 30 minutes to allow liquid gasket to cure before filling the engine with oil.
- Do not run the engine within 3 hours after installing the oil pump.
16. Install the side engine mount bracket (A), then loosely tighten the new bolt and nut (B), and bolt (C).
17. Install the ground cable (D).
18. Remove the air cleaner assembly. Service and Repair
19. Loosen the transmission mounting bolt and nuts (A).
20. Raise the vehicle on the lift.
M/T model
A/T model
21. Loosen the lower torque rod mounting bolt (A).
22. Lower the vehicle on the lift.
23. Tighten the side engine mount mounting bolts and nut.
24. Tighten the transmission mounting bolt and nuts.
25. Raise the vehicle on the lift.
M/T model
A/T model
26. Tighten the lower torque rod mounting bolt.
27. Lower the vehicle on the lift.
28. Install the air cleaner assembly. Service and Repair
29. Install the upper torque rod (A), then tighten the new upper torque rod mounting bolts in the numbered sequence shown.
30. Install the bolt (B) securing the A/C line.
31. Install the crankshaft pulley. Service and Repair
M/T model
A/T model
32. Connect the positive crankcase ventilation (PCV) hose.
33. Install the cylinder head cover. Cylinder Head Cover Installation
34. Install the drive belt auto-tensioner. Removal and Replacement
35. Install the splash shield. Engine Installation
36. Install the front wheels.
37. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure. Initial Inspection and Diagnostic Overview
