Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair



NOTE: The following procedure is for the supercharged models. The renewal procedure of the single fuel pump fitted inside the fuel tank of a normally aspirated engined vehicle, is similar to the procedure described.






- Remove fuel tank from vehicle. Service and Repair
- Remove evaporative loss flange. Service and Repair
- Slacken fuel pump feed hose to fuel tank securing clip.
- Disconnect hose from fuel tank stub pipe.
- Undo and remove fuel pump mounting brackets to surge pot securing bolts.
- Displace and remove fuel pumps and feed hose assembly from fuel tank.
- Slacken feed hose assembly to fuel pump securing clips.
- Remove fuel pumps from the feed hose assembly.
- Remove link leads from fuel pumps.
- Cut and remove ratchet straps securing upper clamp rubbers to to the fuel pumps.
- Displace and remove upper clamp rubbers from the fuel pump mounting brackets and discard.
- Remove the mounting brackets from the fuel pumps.
- Remove and discard lower mounting rubbers from the fuel pumps.
- Remove fuel pump and filter assemblies and place aside.

Refit in the reverse order of the removal procedure.