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Removal and Replacement




REMOVAL AND INSTALLATION

CAUTION:
When the engine assembly replacement is performed, use scan tool MB991958 to initialize the learning value Initialization Procedure For Learning Value In MFI Engine).





















- MB991928 or MB991895: Engine Hanger
- MB991527: Hanger
- MB991454: Chain of Engine Hanger Balancer
- MB992201: Engine Hanger Plate
- MB991956: Engine Hanger Plate

REMOVAL SERVICE POINTS

[[A]] A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL

1. Remove the A/C compressor and clutch assembly together with the hose from the bracket.

2. Tie the removed A/C compressor and clutch assembly with a string at a position where it will not interfere with the removal and installation of engine assembly.

[[B]] RADIATOR CAP ASSEMBLY BRACKET REMOVAL

1. Remove the radiator cap assembly bracket mounting bolts at the headlight support upper panel.

2. Remove the radiator cap assembly from the headlight support upper panel with the bracket and the hose attached.

3. Tie the removed radiator cap assembly with a cord in a place where it will not be a hindrance when removing and installing the engine assembly.

[[C]] FUEL HIGH-PRESSURE HOSE REMOVAL





1. Remove the stopper of the fuel high-pressure hose.





2. Raise the retainer of the fuel high-pressure hose and pull out the fuel high-pressure hose in the direction shown in the figure.
NOTE:
If the retainer is released, install it securely after removing the fuel high-pressure hose.

[[D]] TRANSAXLE ASSEMBLY REMOVAL

1. Install the engine hanger, which has been removed when the exhaust manifold is removed
Service and Repair).

2. Remove the transaxle assembly Removal and Replacement) [M/T] or
Removal and Replacement) [CVT].

[[E]] ENGINE MOUNTING BRACKET REMOVAL

1.
CAUTION:
When supporting the engine assembly with a garage jack, be careful not to deform the engine oil pan.

Place a garage jack against the engine oil pan with a piece of wood in between to support the engine assembly.













2. Remove the special tools for holding the engine assembly, which has been set when the transaxle assembly is removed.

- MB991928 or MB991895
- MB991527
- MB991454
- MB992201
3. Remove the Injector protector front Service and Repair).





4. Install special tool MB991956 to the injector protector front mounting of the cylinder head.





5. Set the following special tools to special tool MB991956 and the engine hanger of the engine assembly to support the engine assembly.

- MB991527
- MB991454
6. Operate a garage jack so that the engine weight is not applied to the engine mounting insulator, and remove the engine mounting bracket.

[[F]] ENGINE ASSEMBLY REMOVAL

After checking that all cables, hoses and wiring harness connectors and so on are disconnected from the engine, lift the engine assembly slowly with the chain block to remove the engine assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS

]]A[[ ENGINE ASSEMBLY INSTALLATION

Install the engine assembly, being careful not to pinch the cables, hoses, or wiring harness connectors.

]]B[[ ENGINE MOUNTING BRACKET INSTALLATION

1.
CAUTION:
When supporting the engine assembly with a garage jack, be careful not to deform the engine oil pan.

Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine mounting bracket while adjusting the position of the engine.





2. Remove the special tool for holding the engine assembly.

- MB991527
- MB991454
- MB991956













3. Secure the special tools for holding the engine assembly, which will be used when the transaxle assembly is installed Removal and Replacement) [M/T] or
Removal and Replacement) [CVT].

- MB991928 or MB991895
- MB991527
- MB991454
- MB992201
4. Remove the garage jack which supports the engine assembly.

]]C[[ FUEL HIGH-PRESSURE HOSE INSTALLATION





CAUTION:
After connecting the fuel high-pressure hose, slightly pull it in the pull-out direction to check that it is installed firmly. In addition, check that there is approximately 1 mm (0.04 inch) play. After the check, install the stopper securely.