Condenser HVAC: Service and Repair

Condenser Replacement

Removal Procedure

1. Remove the cooling fan assembly. Refer to Engine Cooling Fan Replacement (Service and Repair).
2. Discharge and recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).

Important: Cap the open fittings in order to prevent dirt and moisture from entering the refrigeration system.


3. Remove the receiver from the condenser. Refer to Receiver Dehydrator Replacement (Service and Repair).




4. Remove the bolt and the condenser inlet tube (1).




5. Remove the 2 bolts (2) from the radiator support bracket.
6. Remove the brackets from the vehicle.
7. Remove the two bolts (1) from condenser.




8. Lean the radiator back and Remove the condenser.



Installation Procedure


Important: When installing a new condenser, add 60 ml (2.0 fl oz) of refrigerant oil to the refrigeration system.


1. Install the condenser to the vehicle.
2. Install new O-rings lubricated with mineral base 525 viscosity refrigerant oil.





Notice: Refer to Fastener Notice .

3. Secure the condenser with the 2 bolts (1).

Tighten the bolts (1) to 10 N.m (89 lb in).

4. Install the radiator support brackets. Secure each bracket with the bolts (2).

Tighten the radiator support bracket bolts to 13 N.m (10 lb ft).





5. Install the inlet tube to the condenser. Secure with the bolt (1).

Tighten the bolt (1) to 5.4 N.m (48 lb in).

6. Install the receiver to the condenser. Refer to Receiver Dehydrator Replacement (Service and Repair).
7. Install the cooling fan assembly. Refer to Engine Cooling Fan Replacement (Service and Repair).
8. Evacuate and recharge the air conditioning system. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).
9. Operate the A/C system and test for refrigerant leaks. Refer to Leak Testing (Leak Testing).