647519 Removing and installing rear side window
WM 647519 Removing and installing rear side window
Technical values
Preliminary work
1. Remove trim frame for side window. -> 666719 Removing and installing trim frame for side window - section on "Removing"
2. Remove side trim panel for luggage compartment. -> 700319 Removing and installing side trim panel for rear luggage compartment - section on "Removing" Service and Repair
Removing rear side window
1. Unscrew fastening screw -2- on the bracket for the luggage compartment net cover at the D-pillar.
Loosening bracket for rear luggage net cover
2. Loosen headliner in the area of the rear side window.
3. Lift trim at the side window -A- up slightly and pull it forward to remove it -B-.
Removing trim on side window
WARNING
Vehicle windows removed and installed incorrectly
- Danger of cuts
- Risk of eye injuries
-> Wear personal protective gear.
-> Always shut off power supply when replacing cutting knife.
4. Apply a bead of adhesive from the inside out to the lower C-pillar using the scratch awl.
Information
- The procedure for removing car windows is described in => Removing glass with cutting wire separator.
Information
- When cutting out the side window, three fixing clips will also be cut through. Greater force will need to be applied at these points.
5. Cut out the side window.
5.1. Cut out the side window with the cutting-wire separating device.
Removing window with cutting-wire separating device
5.2. Cut through three fixing clips -1- when removing.
Fixing clips at side window
Preparing window aperture for installation
1. Remove adhesive on the body.
Information
- The surface coating of adhesive residue helps new adhesive to stick. Keep cut surfaces clean and free of grease and do not clean with cleaning solution.
1.1. When removing the adhesive residue with a cutter -C- and flashing knife -D- on the body, ensure that a surface coating of adhesive remains.
Removing adhesive residue at rear side window aperture
2. Clean new paint areas or damage to the top coat paint in the non-visible area of the window aperture in the body with cleaning solution -H1- and coat with primer -H2-.
Information
- A ventilation period of at least 10 minutes must be observed between the cleaning of the glass section and the application of the primer! No cleaning solution residues may remain on the body.
Eliminating paint damage
Preparing rear side window for installation
Preparing rear side window for installation (re-installation only)
Information
- The removed side window can be reinstalled if there was no prior damage to the side window and the side window was removed without damage.
1. Remove adhesive from the side window.
Removing adhesive from side window
1.1. Equip cutter -C- with flashing knife -D- and remove adhesive residue from the side window, ensuring that a surface coating of adhesive remains.
Information
- The remaining adhesive helps new adhesive to stick. Keep cut surfaces clean and free of grease and do not clean with cleaning solution.
2. Apply activator to the bonding section of the side window.
2.1. Following a long idle period, apply activator -H3- to the adhesive residue.
Preparing side window for installation (only for new rear side window)
1. Clean and prime the window.
Cleaning and priming windscreen
1.1. Clean the window with cleaning solution -H1-.
1.2. Apply primer -H2- to the glass flange in the area of the marking.
Information
- A ventilation period of at least 10 minutes must be observed between the cleaning of the glass and the application of primer! No cleaning solution residues may remain on the windscreen.
Installing rear side window
CAUTION
Danger of material damage if specified curing time of adhesive is not observed! In order to ensure that the bonded joint is sufficiently strong, the following boundary conditions must be adhered to:
- The vehicle must not be used until the curing time has elapsed.
- Curing time: 3 hours
- Temperature: at least 10 °C
- Fixing time: approx. 1 hour
Information
- The removed side window can be reinstalled if there was no prior damage to the side window and the side window was removed without damage.
Information
- Check stop bits.
- Replace damaged or missing stop bits.
1. Prepare 2-component adhesive for processing. -> 6X00IN Processing of Porsche 2-component window adhesive
Information
- The adhesive has an open time of -15 min- , which means that the bonding material must be applied and the car window must be assembled within this period of time.
- In order to ensure that the substance is completely mixed, apply a 30 mm long adhesive bead of fresh adhesive to a piece of cardboard before processing.
2. Apply adhesive to the side window.
2.1. Using a bonding gun -A- , apply 2-component adhesive to the side window along the precoating or on the primer in the form of a triangular bead measuring -X = approx. 15 mm-.
Information
- When applying the adhesive, it is essential to ensure that the adhesive bead overlaps by approx. 30 mm at the beginning and at the end.
3. Insert side window into the body.
3.1. Affix suction cups to the side window.
3.2. Guide the side window into the window aperture. At the same time, insert the three fixing clips -1- into the holes in the bodyshell.
Fixing clips for side window
3.3. Press the side window uniformly onto the body.
3.4. Only when reinstalling the old window (the three fixing clips -1- are not available):
3.4.1. Set a uniform gap dimension by moving the side window.
3.4.2. Secure the side window to the top of the body with adhesive tape to prevent it from slipping.
Securing side window
4. Clean the fields of vision.
Eliminating paint damage
4.1. Adhesive that has oozed out must be removed immediately and the affected fields of vision must be cleaned using cleaning agent -H1-.
5. Tighten screws on the bracket for the luggage compartment net cover -2- to => Tightening torque: 9 Nm (6.5 ftlb.).
Securing bracket for rear luggage net cover
6. Push on trim from front to back -arrow-.
Installing trim on side window
Subsequent work
1. Install trim frame for side window. -> 666719 Removing and installing trim frame for side window - section on "Installing"
2. Install luggage compartment trim. -> 700319 Removing and installing side trim panel for rear luggage compartment - section on "Installing" Service and Repair