Operation CHARM: Car repair manuals for everyone.

Installation






FA20 ENGINE CONTROL: IGNITION COIL AND SPARK PLUG: INSTALLATION; 2013 MY FR-S [03/2012 -]

1. INSTALL SPARK PLUG (for Bank 1)

(a) Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

NOTICE:
If a component has been dropped or subjected a strong impact, replace it.

2. INSTALL IGNITION COIL ASSEMBLY (for Bank 1)

(a) Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
If a component has been dropped or subjected a strong impact, replace it.

(b) Connect the 2 ignition coil connectors to the ignition coil.

3. INSTALL INJECTOR DRIVER Installation

4. INSTALL SPARK PLUG (for Bank 2)

(a) Using the spark plug wrench 14 mm, tilt extension bar 35 mm and universal joint 54 mm, and install the 2 spark plugs onto the cylinder head sub-assembly.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

NOTICE:
If a component has been dropped or subjected a strong impact, replace it.

5. INSTALL IGNITION COIL ASSEMBLY (for Bank 2)

(a) Install the 2 ignition coils onto the cylinder head cover sub-assembly with the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
If a component has been dropped or subjected a strong impact, replace it.

(b) Connect the 2 ignition coil connectors to the ignition coil.

6. INSTALL INJECTOR COVER (for Bank 2)

(a) Install the injector cover with the 2 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Engage the clamp, and install the fuel hoses.

7. REMOVE SST

(a) Hoist the engine assembly up with an engine sling device and a mini crane.

(b) Remove the SST.





SST : 09250-53011

(c) Install the 2 nuts.





(d) Remove the rope that is tying the front exhaust pipe sub-assembly to the front suspension cross member sub-assembly.

8. REMOVE ENGINE HANGER Removal

9. INSTALL EXHAUST MANIFOLD

Installation

10. CONNECT ENGINE WIRE

(a) Engage the 2 clamps to connect the engine wire.

(b) Connect the engine wire with the wire harness clamp bracket mount bolt and 3 clamps.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

(c) Engage the claw and connect the engine wire (for Manual Transmission).

(d) Connect the engine wire with the 4 clamps.

11. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

12. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY LH Installation

13. INSTALL FRONT SUSPENSION UPPER TO COWL BRACE SUB-ASSEMBLY RH Installation

14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

15. ADJUST SHIFT LEVER POSITION Adjustments

16. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview

17. SET HOOD SUB-ASSEMBLY Installation