Inspection and Adjustment

BRAKE PEDAL


Inspection and Adjustment


INSPECTION AFTER REMOVAL





- Check the following items and replace the brake pedal assembly if necessary.
- Check the brake pedal upper rivet (made by aluminum) (A) for deformation.
- Check the brake pedal for bend, damage, and cracks on the welded parts.
- Check the lapping length (X) of sub-bracket (B) and slide plate (C).

Standard
X : 5.0 mm (0.197 in) or more





- Check clevis pin and plastic stopper (A) for damage and deformation. If any is found, replace clevis pin.

ADJUSTMENT AFTER INSTALLATION
Perform the brake pedal adjustment after installing the brake pedal assembly. Inspection and Adjustment.





BRAKE PEDAL


Inspection and Adjustment


INSPECTION

Brake Pedal Height





Check the brake pedal height (H1) between the dash lower panel (1) and the brake pedal upper surface.

Standard
H1 : Refer to BR-47, "Brake Pedal". Specifications


CAUTION:
Remove the floor trim.

Stop Lamp Switch and ASCD Brake Switch





Check the clearance (C) between stopper rubber (1) and stop lamp switch and ASCD brake switch (2) threaded end.

Standard
C : Refer to BR-47, "Brake Pedal". Specifications


CAUTION:
The stop lamp must be turned off when the brake pedal is released.

NOTE:
Pull the brake pedal pad to make the clearance between stopper rubber and stop lamp switch and ASCD brake switch threaded end.

Brake Pedal Play





Press the brake pedal. Check the brake pedal play (A).

Standard
A : Refer to BR-47, "Brake Pedal". Specifications

Depressed Brake Pedal Height





Check the brake pedal height (H2) between the dash lower panel (1) and the brake pedal upper surface when depressing the brake pedal at 490 N (50 kg, 110 lb) while turning engine ON.

Standard
H2 : Refer to BR-47, "Brake Pedal". Specifications


CAUTION:
Remove the floor trim.

ADJUSTMENT

Brake Pedal Height
1. Remove instrument lower panel LH. Exploded View.
2. Disconnect the stop lamp switch and ASCD brake switch harness connector.
3. Turn the stop lamp switch and ASCD brake switch 45� counterclockwise. 4. Loosen the input rod lock nut (1). Adjust the brake pedal height





(H1) to the specification. Tighten the input rod lock nut to the specification. Exploded View.

CAUTION:
The threaded end of the input rod (2) must project to the inner side (L) of the clevis (3).

Standard
H1 : Refer to BR-47, "Brake Pedal". Specifications

Stop Lamp Switch and ASCD Brake Switch





1. Remove instrument lower panel LH. Exploded View.
2. Disconnect the stop lamp switch and ASCD brake switch harness connector.
3. Turn the stop lamp switch and ASCD brake switch 45� counterclockwise. 4. Press-fit stop lamp switch and ASCD brake switch (2) until stop lamp switch and ASCD brake switch hits the stopper rubber (1)





45� clockwise.

CAUTION:
- The clearance (C) between the stopper rubber and stop lamp switch and ASCD brake switch threaded end must be the specified value. Specifications.
- The stop lamp must be turned off when the brake pedal is released.

Brake Pedal Play
1. Remove instrument lower panel LH. Exploded View.
2. Disconnect the stop lamp switch and ASCD brake switch harness connector.
3. Turn the stop lamp switch and ASCD brake switch 45� counterclockwise.





4. Press-fit stop lamp switch and ASCD brake switch (2) until stop lamp switch and ASCD brake switch hits the stopper rubber (1)
45� clockwise.

CAUTION:
- The clearance (C) between the stopper rubber and stop lamp switch and ASCD brake switch threaded end must be the specified value. Specifications.
- The stop lamp must be turned off when the brake pedal is released.