Clutch Pedal Assembly: Adjustments

CLUTCH PEDAL


Inspection and Adjustment


INSPECTION AFTER REMOVAL
- Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found, replace clutch pedal.
- Check stopper rubber and pedal stopper rubber. If damage or deformation is found, replace stopper rubber and pedal stopper rubber.
- Check pedal pad. If wear or damage is found, replace pedal pad.

INSPECTION AFTER INSTALLATION
- Check the clutch pedal and clutch interlock switch position. Adjustments.
- Check the ASCD clutch switch position. (With ASCD) Adjustments.

ADJUSTMENT AFTER INSTALLATION
- Adjust the clutch interlock switch position. Adjustments.
- Adjust the ASCD clutch switch position. (With ASCD) Adjustments.





CLUTCH PEDAL


Inspection and Adjustment


INSPECTION

The Height of Clutch Pedal
1. Turn the floor carpet.





2. Check that the clutch pedal height "H1" from the dash lower panel (1) is within the reference value.

Clutch pedal height "H1" : Clutch Pedal

3. Replace clutch pedal if the height is outside the reference value.

Clutch Pedal Height When Disengaging The Clutch
1. Turn the floor carpet.
2. Start the engine and run at idle.
3. Apply the parking brake.
4. Depress the brake pedal.
5. Fully depress clutch pedal and shift to the 1st gear.





6. Gradually release the clutch pedal and check that the clutch pedal height "H2" from the dash lower panel (1) is within the reference value with a scale immediately before the clutch is engaged.

Clutch pedal height at clutch disengagement "H2" : Clutch Pedal

NOTE:
Although the clutch pedal height differs according to whether the clutch gets disengaged or engaged, clutch-engaged case is regarded as clutch-disengaged case for easier inspection.
7. Replace clutch pedal if the height is outside the reference value.

Clutch Pedal Play





1. Push the pedal pad by hand until a resistance can be felt and check that the play "A" on the upper surface of the pedal pad is within the reference value.

Clutch pedal height at clutch disengagement "H2" : Clutch Pedal

2. Replace clutch pedal if the play is outside the reference value.

Position of Clutch Interlock Switch





Check that the clearance "C" between the thread end of clutch interlock switch (1) and stopper rubber (2) is within the specified value while clutch pedal is fully depressed.

Clearance "C" : Clutch Pedal

Position of ASCD Clutch Switch (With ASCD)





Check that the clearance "A" between the thread end of ASCD clutch switch (1) and clutch pedal (2) is within the specified value while clutch pedal is fully released.

Clearance "A" : Clutch Pedal

ADJUSTMENT

Position of Clutch Interlock Switch
1. Loosen clutch interlock switch by turning it 45 degrees counterclockwise.





2. Press the clutch interlock switch (1) to bring clearance "C" between the thread end of clutch interlock switch and stopper rubber (2) to the specified value while clutch pedal is fully depressed.

Clearance "C" : Clutch Pedal

3. Fasten clutch interlock switch by turning it 45 degrees clockwise.

Position of ASCD Clutch Switch (With ASCD)
1. Loosen ASCD clutch switch by turning it 45 degrees counterclockwise.





2. Press the ASCD clutch switch (1) to bring clearance "A" between the thread end of ASCD clutch switch and clutch pedal
(2) to the specified value while clutch pedal is fully released.

Clearance "A" : Clutch Pedal

3. Fasten ASCD clutch switch by turning it 45 degrees clockwise.