Evaporative Emission Control Canister: Service and Repair
WM 202519 Removing and installing carbon canister - Turbo
Tools
Technical values
Preliminary work
Preliminary work - RoW variant
1. Remove ignition key.
2. Remove right front wheel.
Use special tool Socket-wrench insert 300.
-> 440519 Removing and installing wheel - section on "Removing" 440519 Removing and installing wheel
Wheel with central bolt. Use special tools socket-wrench insert 9796 and assembly aid 9794.
-> 440519 Removing and installing wheel with central bolt - section on "Removing" 440519 Removing and installing wheel
3. Remove rear part of front right wheel housing liner.
-> 505619 Removing and installing front wheel housing liner - section on "Removing" Service and Repair
Preliminary work - USA variant
1. Remove ignition key.
2. Remove luggage compartment cover.
-> 703019 Removing and installing luggage compartment cover - section on "Removing" 70301900 Removing and installing front luggage compartment cover
Removing carbon canister
Removing carbon canister - RoW variant
1. Remove carbon canister.
Carbon canister - RoW
1.1. Unscrew M6 collar nut -1-.
1.2. Carefully pull the carbon canister out of the mounting points on the body in direction of travel.
1.3. Release and pull off plug-in couplings on the underside of the canister -2-.
1.4. Unclip lines from the attachment points on the canister -3-.
Removing carbon canister - USA variant
1. Remove carbon canister.
1.1. Unscrew internal Torx tapping screw -2- on the carbon canister -1-.
Fastening screw for carbon canister - USA
1.2. Unclip and unplug the cable plug -2- on the carbon canister.
Carbon canister - USA
1.3. Pry the holder -3- out of the guide using an assembly wedge -arrows-.
2. Removing carbon canister
2.1. Lift the canister up as far as possible -arrow- , release the large plug-in coupling -1- and pull it off.
Large plug-in coupling
2.2. Then release and pull off the small plug-in coupling -2-.
Small plug-in coupling
Installing carbon canister
Installing carbon canister - RoW variant
1. Install carbon canister.
1.1. Moisten the rubber sleeves with water and press the canister into the bores on the body -1-.
Mounting point for RoW carbon canister on the body
1.2. Connect plug-in couplings -2- on the carbon canister and clip in lines at the clip holder -3-.
Carbon canister - RoW
1.3. Fit and tighten M6 collar nut -1- on the holder.
=> Tightening torque: 10 Nm (7.5 ftlb.).
Installing carbon canister - USA variant
1. Insert carbon canister and connect plug-in couplings.
View of plug-in couplings
The plug-in couplings must lock with an audible click.
2. Install carbon canister.
2.1. Insert plastic holder -2- into the latch and lever it into the guide using an assembly wedge -arrows-.
Carbon canister - USA
2.1.1. Connect the cable plug -3-.
2.1.2. Fit and tighten internal Torx tapping screw -2- on the carbon canister -1-.
Fastening screw for carbon canister - USA
Subsequent work
Subsequent work - RoW variant
1. Install rear part of front right wheel housing liner.
-> 505619 Removing and installing front wheel housing liner - section on "Installing" Service and Repair.
2. Fit front right wheel.
Use special tool Socket-wrench insert 300.
-> 440519 Removing and installing wheel - section on "Installing" 440519 Removing and installing wheel.
Wheel with central bolt. Use special tools socket-wrench insert 9796 and assembly aid 9794.
-> 440519 Removing and installing wheel with central bolt - section on "Installing" 440519 Removing and installing wheel
Subsequent work - USA variant
1. Install luggage compartment cover.
-> 703019 Removing and installing luggage compartment cover - section on "Installing" 70301900 Removing and installing front luggage compartment cover