Operation CHARM: Car repair manuals for everyone.

Transfer Case: Service and Repair






Bevel gear, replacing

Removal

Remove:
- the front manifold. Refer to: Exhaust manifold/gasket, cylinder 1, 3, 5 and 7 (bank 1), replacing, B8444S Exhaust Manifold/Gasket, Cylinder 1, 3, 5 and 7 (Bank 1), Replacing
- the rear manifold Refer to: Exhaust manifold/gasket, cylinder 2, 4, 6 and 8 (bank 2), replacing, B8444S Exhaust Manifold/Gasket, Cylinder 2, 4, 6 and 8 (Bank 2), Replacing
- the propeller shaft from the bevel gear's drive flange Refer to: Propeller Shaft











When changing to new bevel gear, this part shall be transferred.








Installation

Grease splines using appropriate lubricants.








Tighten bevel gear to transmission acc. to Tightening Torque

Only applies when changing to new part





When changing to new bevel gear, these screws shall be removed and discarded.





Tighten manifold bracket for bevel gear acc. to Tightening Torque

Applies to all




Tighten bracket bevel gear acc. to Tightening Torque




Tightening torque: M6 acc. to Tightening Torque




The bevel gear is supplied filled with oil, however, always check the oil level.
Warning! Be prepared to collect draining fluid.
Check the oil level. See Service and Repair
Tightening torque: level plug acc. to Tightening Torque

To install, reverse the removal procedure